Cisco 8500 Series Secure Routers Hardware Installation Guide

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Cisco 8500 Series Secure Routers Hardware Installation Guide

Chassis ground connection

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Explains chassis grounding procedures, recommending necessary tools and supplies, and providing instructions to securely attach a ground connection for safety and compliance.


Connecting the Cisco 8500 Series Secure Routers chassis to ground is required for all DC powered installations and any AC powered installation where compliance with Telcordia grounding requirements is necessary.

Warning

Statement 1024—Ground Conductor

This equipment must be grounded. To reduce the risk of electric shock, never defeat the ground conductor or operate the equipment in the absence of a suitably installed ground conductor. Contact the appropriate electrical inspection authority or an electrician if you are uncertain that suitable grounding is available.

Before you connect power or turn on power to your chassis, you must provide an adequate chassis ground (earth) connection for the chassis. A chassis ground connector is provided on Cisco 8500 Series Secure Routers. There is a stud on the rear left side of the chassis.

When customer properly install the chassis in a grounded rack, the switch is grounded because it has a metal-to-metal connection to the rack. Alternatively, customer can ground the chassis by using a customer-supplied grounding cable that meets your local and national installation requirements.

For U.S. installations, 6-AWG wire is recommended. Connect the grounding cable to the chassis with a grounding lug and to the facility ground.

Caution

The grounding wire should always be the first to be installed or connected and the last to be removed or disconnected.

Note

An electrical conducting path shall exist between the product chassis and the metal surface of the enclosure or rack in which it is mounted, or to a grounding conductor. Electrical continuity shall be provided by using thread-forming type mounting screws that remove any paint or non-conductive coatings, and establish a metal-to-metal contact. Any paint or non-conductive coatings shall be removed on the surfaces between the mounting hardware and the enclosure or rack. The surfaces shall be cleaned and an antioxidant applied before installation.

Have the recommended tools and supplies available before you begin this procedure.


The following tools, equipment, and supplies are necessary to connect the system ground to the chassis:

  • Phillips screwdriver

  • 3.5-mm flat blade screwdriver (Phoenix # 1205053 or equivalent 3.5-mm flat blade)

  • Dual-lug chassis ground component

  • Grounding wire


Attach a chassis ground connection

Procedure

1.

Use the wire stripper to strip one end of the AWG #6 wire approximately 0.75 inches (19.05 mm).

2.

Insert the AWG #6 wire into the open end of the grounding lug.

3.

Use the crimping tool to carefully crimp the wire receptacle around the wire. This step is required to ensure a proper mechanical connection.

4.

Locate the chassis ground connector on the rear of your chassis.

5.

Insert the two screws through the holes in the grounding lug. Note, use the screw specified in the Bill of Materials (BOM)

The following figures show how to attach a grounding lug to the chassis ground connector.

Figure 1. Attach a Grounding Lug to the C8550-G2 and C8570-G2 Chassis Ground Connector

1

Chassis ground lead wire

3

Ground screws

2

Grounding lug

4

Chassis ground connector holes

6.

Use the Number 2 Phillips screwdriver to carefully tighten the screws until the grounding lug is held firmly to the chassis. Do not over tighten the screws.

7.

Connect the opposite end of the grounding wire to the appropriate ground location on the rack grounding point at your site to ensure an adequate chassis ground.