Installing Line Cards, PLIMs, and Associated Components

Installing Line Cards, PLIMs, and Associated Components

This chapter provides instructions on how to install the Cisco CRS 8-Slot Line Card Chassis Enhanced router modular services cards (MSCs), physical layer interface modules (PLIMs), and any associated components. This chapter presents the following topics:

About Installing and Removing Cards and Associated Components

This section contains some general information about installing and removing cards, PLIMs, and associated components.

Guidelines and Warnings for Card Installation and Removal

This section contains the guidelines for card installation and removal.


Caution


Removing more than one card at a time can misalign the chassis and may damage the card or chassis when reinserting the cards. Remove and reinsert only one card at a time.


Online (in-service) insertion and removal (OIR) is supported, enabling you to remove and install cards while the router is operating. OIR is seamless to users on the network, maintains all routing information, and ensures session preservation. Notifying the software or resetting the power is not required. However, you have the option of using the shutdown command before removing a card.

The different cards and PLIMs in the line card chassis are all attached to the chassis itself using a pair of ejector levers and captive screws. The two ejector levers release the card or PLIM from its midplane connector. The exact location of the ejector levers and captive screws varies slightly from card to card, but are in general in the same location: on the upper and bottom of the faceplate of the card. .

Figure 1. Ejector Levers and Captive Screws

1

Captive screw

2

Ejector lever

The following figure shows how to operate the ejector levers. Be sure to operate both levers simultaneously.

Figure 2. Operating Ejector Levers

When shipped, every slot in the chassis contains either an impedance carrier, or is covered by a slot cover (see About Impedance Carriers and Slot Covers).


Note


While it is not critical for you to install the cards in a certain order, following the card installation recommendations in this chapter will make your installation process easier.

Chassis Slot Numbers

Figure 1 and Figure 2 show the slot numbers for the Cisco CRS 8-Slot Line Card Chassis Enhanced router.

Figure 3. Cisco CRS 8-Slot Line Card Chassis Enhanced Router Slot Numbers—Front (PLIM) Side

Figure 4. Cisco CRS 8-Slot Line Card Chassis Enhanced Router Slot Numbers—Rear (MSC) Side

Recommended Order of Card Installation

Card should be installed in a particular order. We recommend the following order when removing the impedance carriers and installing the cards in the chassis (see #con_1361279/​fig_​1342885 and #con_1361279/​fig_​1342892):

  1. Install the RP cards first one card at a time, the left one (slot RP0) before the right one (slot RP1). Tighten the screws only after fully inserting both RP cards.

Note


It is important to engage and partially tighten all screws first, before fully tightening them with a screwdriver. This action helps ensure that all parts are aligned properly in the chassis.
  1. Install the switch fabric cards one at a time in the same manner.

We recommend that you install fabric cards from left to right, starting from top to bottom, in this order:

    • Slot SM0
    • Slot SM1
    • Slot SM2
    • Slot SM3
  • For the line cards and PLIMs, you must remove one impedance carrier, install a functional board, and tighten the screw; then repeat the process until all cards and PLIMs have been installed.
Cautions and Recommendations

Caution


When you remove a card, always use the ejector levers to ensure that the connector pins disconnect from the midplane in the sequence expected by the router.



Caution


The router may indicate a hardware failure if you do not follow proper procedures. Remove or install only one card at a time. Allow at least 15 seconds for the router to complete the preceding tasks before removing or installing another card.


Do not operate the Cisco CRS 8-Slot Line Card Chassis Enhanced router with any slots completely empty; doing so could lead to an airflow bypass condition that diverts airflow from slots containing heat-generating electronics, possibly causing thermal alarms to occur at lower-than-expected ambient temperatures.

To avoid airflow bypass, all slots should be filled with their appropriate cards or impedance carriers. If you have to replace a card, we recommend leaving the card in place in the chassis until you are ready to install the new one.


Tip


To lessen the possibility of damaging the connectors on the chassis midplane, you should visually inspect the connector pins on the cards before you insert them into the chassis.


About Impedance Carriers and Slot Covers

When shipped, all slots in the chassis either contain impedance carriers or are covered by slot covers to help maintain chassis stiffness and ensure that the chassis is undamaged during shipment. Four different types of impedance carriers and slot covers exist for the four different sizes of slots in the chassis.

Figure 5. Switch Fabric Slot (Half Height) Slot Cover

Figure 6. RP Slot Impedance Carrier

Figure 7. PLIM Slot Impedance Carrier

Figure 8. MSC Slot Impedance Carrier

For further information on installing and removing the slot covers and impedance carriers, see Installing a Slot Cover, Removing a Slot Cover, Installing an Impedance Carrier, and Removing an Impedance Carrier.

About Distributed Route Processors and Distributed Route Processor PLIMs

The Cisco CRS Carrier Routing System provides distributed route processor (DRP) support through the installation of DRP PLIMs and DRP cards on the Cisco CRS 8-Slot Line Card Chassis Enhanced router (see #con_1293320/​fig_​1293331 and #con_1293320/​fig_​1293338). The installation of DRPs provides you with the ability to configure the system for logical router support and additional processor power for multichassis systems.

Figure 9. DRP PLIM

Figure 10. DRP Card

For DRP support, you must install both the DRP PLIM in a PLIM slot on the front (PLIM) side of the chassis and a DRP card in the corresponding slot on the rear (MSC) side of the chassis. The DRP PLIM and DRP cards are installed in the same manner as regular PLIMs and MSCs. See Installing a Physical Layer Interface Module or Installing an MSC, FP, or LSP for further information.

DRPs contain two CPU complexes, independent of each other, each with its own hard drive. In addition, the DRP provides you with two PCMCIA card slots, similar to the RP. For further information, see About Hard Drives and PCMCIA Cards. For installation or removal information, see Installing a Physical Layer Interface Module.

About Small Form-Factor Pluggable (SFP) Modules

The SFP module for the line card chassis uses the bale clasp latch type.


Caution


Protect the SFP modules by inserting clean dust covers into them after the cables are removed from them. Be sure to clean the optic surfaces of the fiber cables before you plug them back into the optical ports of another SFP module. Avoid getting dust and other contaminants into the optical ports of the SFP modules: The optics do not work correctly when obstructed with dust.



Note


Only the 16-port OC-48c/STM-16c MSC uses SFP modules.

About Hard Drives and PCMCIA Cards

Optional and replaceable hard drives and PCMCIA cards are available for the DRP cards.

The hard drive is an IDE hard drive used for gathering debugging information, such as core dumps from the DRPs or MSCs. The IDE hard drive is typically powered down and activated only when there is a need to store data. The drive is not vital to a functioning chassis and is optional.


Note


Core dumps are discoverable only through intervention with the chassis system software.

Physically, the DRP hard drive is a hot-pluggable PC board and sled-mounted drive with a connector interface that gets cleanly seated into a route processor card. In general, removal and replacement of this drive is not required.

The DRP cards provide two PCMCIA flash slots, each card providing up to 1 GB of flash storage. One of the PCMCIA flash subsystems is accessible externally, is removable, and allows you to transfer images and configurations by plugging in a PCMCIA flash card. The other subsystem is fixed to the DRP, not removable, and for permanent storage of configurations and images.

About Cable Management Brackets

The Cisco CRS 8-Slot Line Card Chassis Enhanced router includes a cable management system that organizes the interface cables entering and exiting the different cards, keeping them out of the way and free of sharp bends.


Caution


Excessive bending of interface cables can damage the cables.


The Cisco CRS 8-Slot Line Card Chassis Enhanced router arrives preinstalled with a horizontal cable management bracket on the front of the chassis and an optional horizontal cable management bracket is orderable for the rear of the chassis.


Note


If you have Back-to-Back (B2B) installation of fabric cards, it is essential that you use the rear cable management brackets for ideal cable management.

The following figure shows the front cable management bracket.

Figure 11. Front Cable Management Bracket

The following figure shows the rear cable management bracket.



Installing or Removing a Slot Cover

This section contains the following procedures:

Installing a Slot Cover

This section describes how to install a slot cover in the Cisco CRS 8-Slot Line Card Chassis Enhanced router. The chassis is shipped with slot covers over the switch fabric card and RP card slots; we advise installing slot covers over any empty slots in the chassis. Both slot cover types are installed in the same manner. For more detailed information on the slot covers, see About Impedance Carriers and Slot Covers.

Figure 12. Switch Fabric Slot (Half Height) Slot Cover

Prerequisites

Before performing this task, remove the front cover, if installed, and ensure that the slot over which you are about to install the cover is empty. See Removing an RP, PRP, or DRP Card, page 7-8 and Removing a Switch Fabric Card, page 7-4 .

Required Tools and Equipment

You need the following tools and part to perform this task:

  • ESD-preventive wrist strap
  • Number 2 Phillips or number 2 common (flat-head) screwdriver
  • Slot cover
Steps

To install a slot cover, follow these steps:

Procedure
    Step 1   Attach the ESD-preventive wrist strap to your wrist and connect its leash to an ESD connection socket on the rear (MSC) side or a bare metal surface on the chassis.
    Step 2   Using the handle, hold the slot cover in place over the slot.
    Step 3   Partially tighten the four captive screws on the front panel of the slot cover (either by hand or with the screwdriver) to make sure that they are both engaged.
    Step 4   To seat the slot cover firmly in place, fully tighten the captive screws.

    What to Do Next

    After performing this task, reinstall the front cover, if applicable.

    Removing a Slot Cover

    This section describes how to remove a slot cover from the Cisco CRS 8-Slot Line Card Chassis Enhanced router. The chassis is shipped with slot covers over the switch fabric card and RP card slots. Both slot cover types are removed in the same manner. For more detailed information on the slot covers, see About Impedance Carriers and Slot Covers.

    Figure 13. Switch Fabric Slot (Half Height) Slot Cover

    Prerequisites

    Before performing this task, remove the front cover, if installed.

    Required Tools and Equipment

    You need the following tools to perform this task:

    • ESD-preventive wrist strap
    • Number 2 Phillips or number 2 common (flat-head) screwdriver
    Steps

    To remove a slot cover, follow these steps:

    Procedure
      Step 1   Attach the ESD-preventive wrist strap to your wrist and connect its leash to an ESD connection socket on the rear (MSC) side or a bare metal surface on the chassis.
      Step 2   Grasp the slot cover with one hand.
      Step 3   Loosen the captive screws that attach the slot cover to the chassis.
      Step 4   Holding the slot cover by the handle, remove it and set it carefully aside.

      What to Do Next

      After performing this task, store the slot cover for later reuse. You may now install a card in the uncovered slot. See Installing a Switch Fabric Card and Installing an RP, PRP, or DRP Card for further details.

      Installing or Removing an Impedance Carrier

      This section contains the following procedures:

      Installing an Impedance Carrier

      This section describes how to install an impedance carrier into the Cisco CRS 8-Slot Line Card Chassis Enhanced router. The chassis is shipped with impedance carriers installed in the MSC and PLIM slots. Both impedance carrier types are installed in the same manner. For more detailed information on impedance carriers, see About Impedance Carriers and Slot Covers.

      Figure 14. MSC Slot Impedance Carrier

      Prerequisites

      Before performing this task, remove the front cover, if installed, and ensure that the slot in which you are about to install the impedance carrier is empty. Depending on the slot in which you are installing an impedance carrier, see About Impedance Carriers and Slot Covers, Removing an MSC, FP, or LSP, page 7-6 or Removing a PLIM, page 7-9 .

      Required Tools and Equipment

      You need the following tools and part to perform this task:

      • ESD-preventive wrist strap
      • Number 2 Phillips or number 2 common (flat-head) screwdriver
      • Impedance carrier (MSC impedance carrier Cisco Product number CRS-MSC-IMPEDANCE=; PLIM impedance carrier Cisco Product number CRS-INT-IMPEDANCE=)
      Steps

      To install an impedance carrier, follow these steps:

      Procedure
        Step 1   Attach the ESD-preventive wrist strap to your wrist and connect its leash to an ESD connection socket on the rear (MSC) side or a bare metal surface on the chassis.
        Step 2   Use both hands while inserting an impedance carrier. Use one hand on the faceplate and the other hand along the base of the impedance carrier to guide it into a slot.
        Step 3   Slide the impedance carrier into the chassis until the captive screw plates are flush with the chassis.
        Step 4   Partially tighten the two captive screws on the front panel of the impedance carrier (either by hand or with the screwdriver) to make sure that they are both engaged.
        Step 5   To seat the impedance carrier firmly in the slot, fully tighten the captive screws.

        What to Do Next

        After performing this task, reinstall the front cover, if applicable.

        Removing an Impedance Carrier

        This section describes how to remove an impedance carrier from the Cisco CRS 8-Slot Line Card Chassis Enhanced router. Both impedance carrier types are removed in the same manner. (For reference, #con_1283445/​fig_​1284640 shows an MSC impedance carrier.) For more detailed information on impedance carriers, see About Impedance Carriers and Slot Covers.

        Prerequisites

        Before performing this task, remove the front cover, if installed.

        Required Tools and Equipment

        You need the following tools to perform this task:

        • ESD-preventive wrist strap
        • Number 2 Phillips or number 2 common (flat-head) screwdriver
        Steps

        To remove an impedance carrier, follow these steps:

        Procedure
          Step 1   Attach the ESD-preventive wrist strap to your wrist and connect its leash to an ESD connection socket on the rear (MSC) side or a bare metal surface on the chassis.
          Step 2   Identify the impedance carrier to be removed from the card cage.
          Step 3   To loosen the impedance carrier from the slot, turn the two captive screws on the front panel of the card counterclockwise.
          Step 4   Grasp the impedance carrier handle with one hand and gently pull it halfway from the slot.
          Step 5   Place one hand under the impedance carrier to guide it.
          Step 6   Holding the impedance carrier underneath and by the handle, pull it from the slot and set it carefully aside.

          What to Do Next

          After performing this task, store the impedance carrier for future use. You may now install a card in the uncovered slot. See the Installing an MSC, FP, or LSP and Installing a PLIM for further details.

          Installing an RP, PRP, or DRP Card

          This section contains the following procedures:

          Installing an RP, PRP, or DRP Card

          This section describes how to install a route processor (RP), performance route processor (PRP), or distributed route processor (DRP) card in the chassis.

          Every Cisco CRS 8-Slot Line Card Chassis Enhanced router contains two RP cards in dedicated slots on the front (PLIM) side of the chassis.


          Note


          A chassis may not be populated with a mix of RP and PRP cards. Both route processor cards should be of the same type (RP or PRP). If you are using Cisco CRS-X, you must use only PRP cards.

          Note


          For enhanced immunity to external electromagnetic disturbance levels of 10V per meter and 10 V RMS, you must use a shielded Ethernet (CAT5 or better STP) cable on the Management Ethernet connection of the RP card (CRS-8-RP). The use of a shielded Ethernet cable on the Management Ethernet connection of the PRP card (CRS-8-PRP-6G or CRS-8-PRP-12G) is optional. The grounded end of the shielded Ethernet cable should be at the RP (or PRP) end.

          Caution


          Be careful while handing the PRP line cards to avoid pressing the memory module latches on the daughter board and accidently disengaging the memory modules. For the location of these latches, see the following figure.


          Figure 15. Memory Modules Latches on the Daughter Board

          1

          Memory Module Latches

          Prerequisites

          Because chassis operation may be impacted by the installation of a route processor card, perform these tasks only if one of the following conditions exists:

          • When you are certain that the second RP in the chassis is operational and, if not already the active RP, ready to assume control (this happens automatically)
          • When the chassis is undergoing scheduled maintenance
          • When the Cisco CRS 8-slot line card chassis is powered down

          Failure to follow these guidelines can result in interruptions in data communications and network connectivity.

          Before performing this task, remove the front cover, if installed.

          Figure 16. Route Processor (RP) Card for the 8-Slot Cisco CRS 8-Slot Line Card Chassis Enhanced Router

          Required Tools and Equipment

          You need the following tools and part to perform this task:

          • ESD-preventive wrist strap
          • Number 2 Phillips or number 2 common (flat-head) screwdriver
          • RP, PRP, or DRP card:
            • RP card—Cisco product number: CRS-8-RP=
            • PRP card—Cisco product number: CRS-8-PRP-6G=
            • PRP card—Cisco product number: CRS-8-PRP-12G=
            • DRP card—Cisco product number: CRS-DRP-CPU=
          Steps

          To install an RP or DRP card, follow these steps:

          Procedure
            Step 1   Attach the ESD-preventive wrist strap to your wrist and connect its leash to an ESD connection socket on the front (PLIM) side or a bare metal surface on the chassis.
            Step 2   Remove the card from its antistatic packaging.
            Step 3   Visually inspect the connector pins on the card before you insert it into the chassis. Do not attempt to install a card with bent pins, as this may damage the chassis midplane connectors.
            Step 4   Identify the card to be replaced in the card cage. Remove any cables connected to the front panel of the card.
            Step 5   Use the screwdriver to turn the two captive screws on the front panel of the card counterclockwise to loosen the card from the slot.
            Step 6   Grasp the two card ejector levers and simultaneously pivot both ejector levers 90 degrees away from the front edge of the card carrier to unseat the card from the backplane connector.
            Step 7   Touching only the metal card carrier, slide the card from the slot and place it directly into an antistatic sack or other ESD-preventive container. If you plan to return the defective card to the factory, repackage it in the shipping container you received with the replacement card.
            Step 8   Grasp the card carrier handle with one hand and place your other hand under the carrier to support and guide it into the correct slot. Slide the card halfway into the slot. Avoid touching the card circuitry or any connectors.
            Note    Alignment grooves exist on each slot in the card cage. When you install a card in the card cage, make sure that you align both edges of the card carrier in the slot grooves.
            Step 9   Pivot both card ejector levers so that the openings on the card ejector cams at the top and bottom of the card pass over the tabs on each side of the card cage slot.
            Caution   

            Verify that the openings on the card ejector cams pass over the tabs; otherwise, one or both ejector levers may bind when you attempt to close the ejector levers, thereby damaging or breaking one or both ejector levers.

            Step 10   Continue sliding the card into the card cage slot until the openings on the card ejector cams engage the tabs on each side of the card cage slot.
            Note    An RP or DRP card has guide pins that make initial contact with the backplane connector as you slide the card into its slot. After the guide pins make contact, continue pushing on the card carrier until the card ejector levers begin pivoting forward, toward the handle in the card carrier.
            Step 11   To seat the card in the backplane connector, grasp both card ejector levers and pivot them inward toward the handle in the card carrier until they are flush against the front edge of the card carrier.
            Step 12   Partially tighten the two captive screws on the front panel of the card (either by hand or with the screwdriver) to make sure that they are both engaged.
            Step 13   Use the screwdriver to turn the two captive screws on the front panel of the card clockwise to seat the card firmly in the slot.
            Step 14   Reattach any cables you removed in Step 3.

            What to Do Next

            After performing this task, reinstall the front cover, if applicable, and verify that the card has been installed properly (see the Verifying the Installation of an RP, PRP, or DRP Card). If you are performing the initial installation of the system, install the switch fabric cards (see the Installing a Switch Fabric Card).

            Verifying the Installation of an RP, PRP, or DRP Card

            This section describes how to verify and troubleshoot the installation of a route processor (RP) or distributed route processor (DRP) card in the Cisco CRS 8-Slot Line Card Chassis Enhanced router..

            This section describes how to verify that the card has been properly installed. Status indicators on the RP front panel include:

            • Alphanumeric LED display
            • Status OK LED
            • Active/Standby LED

            The following figure shows the RP card front panel.

            Figure 17. RP Card Front Panel

            1

            Console port

            6

            Control Ethernet 0 port

            11

            Alphanumeric LEDs

            2

            AUX port

            7

            Control Ethernet 1 port

            12

            PRIMARY LED

            3

            Alarm connector

            8

            PC card slot

            13

            STATUS LED

            4

            Alarm LED array

            9

            EXT CLK 0 port

            5

            Management Ethernet port

            10

            EXT CLK 1 port

            Figure 2 shows the PRP card front panel.

            Figure 18. PRP Card Front Panel

            1

            BITS 0

            12

            Control Ethernet 1 port (SFP or SFP+)

            2

            BITS 1

            13

            Link/Active 1 LED

            3

            DTI 0

            14

            OIR push button—Press to initiate OIR process

            4

            DTI 1

            15

            OIR Ready LED

            5

            Management Ethernet RJ45 port

            16

            USB socket

            6

            Alarm connector

            17

            Service Ethernet RJ45 port

            7

            Critical Alarm LED

            18

            Console port

            8

            Major Alarm LED

            19

            Auxiliary port

            9

            Minor Alarm LED

            20

            Alphanumeric LED Display

            10

            Control Ethernet 0 port (SFP or SFP+)

            21

            PRIMARY LED—PRP active or standby indicator

            11

            Link/Active 0 LED

            22

            STATUS LED—Card status indicator

            Understanding the Alphanumeric LEDs

            At one end of the faceplate, near an ejector lever, an RP, PRP, or DRP card has an alphanumeric LED display that shows a sequence of messages indicating the state of the card.


            Note


            It is normal for some displayed messages to appear too briefly in the LED display to be read.
            Troubleshooting the RP, PRP, or DRP Card

            If the installed or replaced card fails to operate or to power up on installation, do the following:

            1. Make sure that the card is seated firmly in the Cisco CRS 8-Slot Line Card Chassis Enhanced router slot. One easy way to verify physical installation is to see whether the front faceplate of the card is even with the fronts of the other cards installed in the card cage.

            Note


            PRP cards only—If the PRP is not seated properly, the blue OIR Ready LED on the faceplate glows solidly, and the Primary and Status LEDs keep blinking to indicate that the card is not seated correctly. If this happens, remove the card fully and re-insert fully.
            1. Check whether the ejector levers are latched and that the captive screws are fastened properly. If you are uncertain, unlatch the levers, loosen the screws, and attempt to reseat the card.
            2. Examine the alarm LEDs on the to see if there are any active alarm conditions.
            3. Examine the power shelves to see whether the chassis, as a whole, is receiving power.
            Status LEDs

            Use the status LEDs, located on the card faceplate, to verify the correct installation of the card:

            • When the card is properly installed, the Status LED turns green. If this LED is off, verify that the card is installed correctly.
            • When the Status LED is blinking yellow, a problem exists on the board.
            • When the Status LED is off, the board state is unknown. Verify that there is power to the board by looking at the indicators on the power module.
            • When the Primary LED is on, the board is executing control processing functions and is not in a secondary or standby role.
            • If there is a failure during the board boot sequence, the four-row, four-character alphanumeric display indicates the current boot phase to assist you in debugging the board failure.

            Installing a Switch Fabric Card

            This section contains the following procedures:

            Installing a Switch Fabric Card

            This section describes how to install a switch fabric card in the Cisco CRS 8-Slot Line Card Chassis Enhanced router.

            Depending on the card, the fabric card can be used in a CRS single-chassis system or a CRS back-to-back system. #con_1217629/​fig_​1448477 shows the single-chassis fabric card (CRS-8-FC400/S). #con_1217629/​fig_​1439309 shows the back-back fabric card (CRS-8-FC400/M).

            Figure 19. CRS-8-FC400/S Switch Fabric Card

            Figure 20. CRS-8-FC400/M Back-to-Back Switch Fabric Card

            Prerequisites

            Before performing this task, remove any switch fabric card or switch fabric impedance cover from the slot in which you plan on installing the switch fabric card. See About Impedance Carriers and Slot Covers and Removing a Switch Fabric Card, page 7-4 .


            Caution


            Removing more than one switch fabric card at a time can misalign the chassis and may damage the card or chassis when reinserting the cards. Remove and reinsert only one card at a time.


            Required Tools and Equipment

            You need the following tools and part to perform this task:

            • ESD-preventive wrist strap
            • Number 2 Phillips or number 2 common (flat-head) screwdriver
            • Switch fabric card
            Steps

            Caution


            For a CRS back-to-back installation, do not remove the dust caps from the three bulkhead connectors until the fiber bundle is connected to the port or connector. After installation, retain and store the dust caps in a clearn, dust-free area. For more information, see Cabling the CRS Back-to-Back System .


            To install a switch fabric card, see #task_1440875/​fig_​1343030 and follow these steps:

            Figure 21. Installing a Switch Fabric Card

            1

            Captive screw

            3

            Direction of installation or removal

            2

            Ejector lever

            Procedure
              Step 1   Attach the ESD-preventive wrist strap to your wrist and connect its leash to an ESD connection socket on the rear (MSC) side or a bare metal surface on the chassis.
              Step 2   Remove the switch fabric card from its antistatic packaging.
              Step 3   Visually inspect the connector pins on the card before you insert it into the chassis. Do not attempt to install a card with bent pins, as this may damage the chassis midplane connectors.
              Step 4   Grasp the card carrier handle with one hand and place your other hand under the carrier to support and guide it into the correct slot.
              Step 5   Position the card for insertion into the card cage slot. Avoid touching the card circuitry or any connectors.
              Note    Alignment grooves exist on each slot in the card cage. When you install a card in the card cage, make sure that you align both edges of the card carrier in the slot grooves.
              Step 6   Orient the switch fabric card so that the PCB faces left and the carrier is to the right; if the card does not slide easily into the slot, the orientation may be wrong and the disorientation rejection flange is stopping the card from going in. Reorient the switch fabric card, if applicable.
              Step 7   Carefully slide the switch fabric card into the slot until the ejector levers meet the edges of the card cage, then stop when the ejector lever hooks catch the lip of the card cage. If they do not catch, try reinserting the switch fabric card until the ejector lever hooks are fully latched.
              Note    The insertion of the switch fabric card into the chassis may require more force than is typical of the other cards in the chassis.
              Step 8   Pivot both card ejector levers so that the openings on the card ejector cams at the top and bottom of the card pass over the tabs on each side of the card cage slot.
              Caution   

              Verify that the openings on the card ejector cams pass over the tabs; otherwise, one or both ejector levers may bind when you attempt to close the levers, thereby damaging or breaking one or both of them.

              Step 9   Continue sliding the card into the card cage slot until the openings on the card ejector cams engage the tabs on each side of the card cage slot.
              Note    Switch fabric cards have guide pins that make initial contact with the midplane connector as you slide a card into its slot. After the guide pins make contact, continue pushing the card carrier until the card ejector levers begin pivoting forward, toward the handle in the card carrier.
              Step 10   To seat the card in the midplane connector, grasp both card ejector levers and pivot them inward toward the handle in the card carrier until they are flush against the front edge of the card carrier.
              Tip   

              The flange on the front panel of the card carrier should be flush against the card cage.

              Step 11   Partially tighten the two captive screws on the front panel of the card (either by hand or with the screwdriver) to make sure that they are both engaged.
              Step 12   Use the screwdriver to fully tighten the captive screws to seat the card firmly in the slot.

              What to Do Next

              After performing this task, verify that the card has been installed properly (see Verifying the Installation of a Switch Fabric Card). If you are performing the initial installation of the system, install the MSCs (see Installing an MSC, FP, or LSP).

              Verifying the Installation of a Switch Fabric Card

              This section describes how to verify that a switch fabric card has been properly installed. Figure 1 shows the switch fabric card front panel.

              Figure 22. Switch Fabric Card Front View

              Understanding the Alphanumeric LEDs

              At one end of the faceplate, near an ejector lever, a switch fabric card has an alphanumeric LED display that shows a sequence of messages indicating the state of the card.


              Note


              It is normal for some displayed messages to appear too briefly in the LED display to be read.
              Troubleshooting the Switch Fabric Card

              If the installed or replaced switch fabric card fails to operate or to power up on installation:

              1. Make sure that the card is seated firmly in the Cisco CRS 8-Slot Line Card Chassis Enhanced router slot. One easy way to verify physical installation is to see whether the front faceplate of the switch fabric card is even with the fronts of the other cards installed in the card cage.
              2. Check whether the ejector levers are latched and that the captive screws are fastened properly. If you are uncertain, unlatch the levers, loosen the screws, and attempt to reseat the switch fabric card.
              3. Examine the alarm LEDs on the RP to see if there are any active alarm conditions.
              4. Examine the power shelves to see whether the chassis, as a whole, is receiving power.
              Switch Fabric Card Status LEDs

              Use the status LEDs, located on the switch fabric card faceplate, to verify the correct installation of the card:

              • When the card is properly installed, the Status turns green. If this LED is off, verify that the card is installed correctly.
              • When the Status is blinking yellow, a problem exists on the board.
              • When the Status is off, the board state is unknown. Verify that there is power to the board by looking at the indicators on the power module.
              • If there is a failure during the board boot sequence, the two-row, four-character alphanumeric display indicates the current boot phase to assist you in debugging the board failure.

              Installing an MSC, FP, or LSP


              Note


              The following line cards are only supported if the new fan-tray (CRS-8-FANTRAY-B) is in use: CRS-MSC-X, CRS-FP-X, and CRS-LSP-X. For more details, see Upgrading Fan Trays, page 4-8 .

              This section contains the following procedures:

              Installing an MSC, FP, or LSP

              This section describes how to install an MSC, FP, or LSP line card in the Cisco CRS 8-Slot Line Card Chassis Enhanced router.

              The MSC, FP, and LSP line cards are Layer 3 forwarding engines in the Cisco CRS Series routing system. A line card can be paired with different types of physical layer interface modules (PLIMs) to provide a variety of interfaces.

              • The MSCs include: CRS-MSC, CRS-MSC-B, CRS-MSC-140G, CRS-FP-X/ CRS-FP-X-L(400G).
              • The FPs include: CRS-FP-140, CRS-FP-X/ CRS-FP-X-L (400G).
              • The LSPs include: CRS-LSP, CRS-LSP-X (400G).

              A line card fits into any available MSC slot and connects directly to the midplane. If you install a new line card, you must first remove the MSC impedance carrier from the available slot.


              Caution


              Be careful while handing these line cards to avoid pressing the memory module latches on the daughter board and accidently disengaging the memory modules. For the location of these latches, see the following figure.


              Figure 23. Memory Modules Latches on the Daughter Board

              1

              Memory Module Latches

              The following figure shows the CRS-MSC-140G MSC. The other MSC, FP, and LSP cards are similar.

              Figure 24. Modular Services Card (CRS-MSC)

              Prerequisites

              Note


              See Chapter 2, “Chassis Overview,” for information on MSC slot types, numbers, widths, and locations.

              Caution


              Remove or install only one line card at a time. Allow at least 15 seconds for the router to complete the preceding tasks before removing or installing another line card. The router may indicate a hardware failure if you do not follow proper procedures.



              Caution


              Do not carry an MSC by the bracket attached to the faceplate.


              Required Tools and Equipment

              You need the following tools and part to perform this task:

              • ESD-preventive strap
              • Number 2 Phillips or number 2 common (flat-head) screwdriver
              • MSC, FP, or LSP line card (see the product data sheet for ordering details).
              Steps

              To install a line card, follow these steps:

              Figure 25. Installing an MSC

              1

              Captive screw

              3

              Direction of installation or removal

              2

              Ejector lever

              Procedure
                Step 1   Attach the ESD-preventive wrist strap to your wrist and connect its leash to an ESD connection socket on the rear (MSC) side or a bare metal surface on the chassis.
                Step 2   Choose an available MSC slot for the MSC.
                Caution   

                To prevent ESD damage, handle a line card by its ejector levers or the card carrier edges only. Do not touch any of the electrical components, pins, or circuitry.

                Step 3   Remove the MSC impedance carrier from the slot you need to fill and set it aside.
                Note    Remove only one impedance carrier and install one MSC at a time. Be sure to verify that each line card is fully installed and secured before installing another card.
                Step 4   Remove the line card you are installing from its antistatic packaging.
                Step 5   Visually inspect the connector on the card before you insert it into the chassis. Do not attempt to install a card with a damaged connector, as this action may damage the chassis midplane pins.
                Step 6   Use both hands while inserting an line card. Use one hand on the faceplate and the other hand along the base of the line card to guide it into a slot.
                Step 7   Orient the line card so that the PCB faces left and the carrier is to the right; if the card does not slide easily into the slot, the orientation may be wrong and the misorientation rejection flange is stopping the card from going into the slot. Reorient the line card, if applicable.
                Step 8   Make sure that the ejector levers are oriented properly to engage with the pin as the line card slides into the slot. Carefully slide the line card into the slot until the ejector levers engage the catches, then stop.
                Step 9   Simultaneously pivot the ejector levers toward the faceplate of the line card. Do not force the line card; the ejector levers properly seat the line card against the midplane.
                Note    If the captive screws are difficult to tighten, check to ensure that each ejector lever is properly secured to each catch and that the line card is properly seated in the slot.
                Step 10   Partially tighten the two captive screws on the front panel of the card (either by hand or with the screwdriver) to make sure that they are both engaged.
                Step 11   Use a screwdriver to fully tighten the captive screws next to each line card ejector lever to ensure proper EMI shielding and to prevent the card from becoming partially dislodged from the midplane.
                Caution   

                To ensure adequate space for additional PLIMs or line cards, always tighten the captive installation screws on each newly installed PLIM before you insert another PLIM or line card. These screws also prevent accidental removal and provide proper grounding and EMI shielding for the system.

                Step 12   Attach the bracket to the line card; use the screws that came with it.

                What to Do Next

                After performing this task, verify that the card has been installed properly (see Verifying the Installation of an MSC, FP, or LSP). If you are performing the initial installation of the system, install the PLIMs (see Installing a Physical Layer Interface Module).

                Verifying the Installation of an MSC, FP, or LSP

                This section describes how to verify that a line card has been properly installed.

                The following figure is an illustration of the MSC-140G front panel.

                Figure 26. CRS-MSC-140G Front Panel

                1

                Status LED

                2

                Alphanumeric LEDs

                The following figure shows the FP-140 FP face panel.

                Figure 27. CRS-FP140 Front Panel

                1

                Status LED

                2

                Alphanumeric LEDs

                The following figure shows the CRS-LSP front panel.

                Figure 28. CRS-LSP Front Panel

                1

                Status LED

                2

                Alphanumeric LEDs

                Understanding the Alphanumeric LEDs

                At one end of the faceplate, near an ejector lever, a line card has two four-digit alphanumeric LED displays that show a sequence of messages indicating the state of the card.


                Note


                It is normal for some displayed messages to appear too briefly in the LED display to be read.
                Troubleshooting the MSC, FP, or LSP

                If the installed or replaced line card fails to operate or to power up on installation:

                1. Make sure that the card is seated firmly in the Cisco CRS 8-Slot Line Card Chassis Enhanced router slot. One easy way to verify physical installation is to see whether the front faceplate of the MSC is even with the fronts of the other cards installed in the card cage.
                2. Check whether the ejector levers are latched and that the captive screws are fastened properly. If you are uncertain, unlatch the levers, loosen the screws, and attempt to reseat the MSC.
                3. Examine the Cisco CRS 8-Slot Line Card Chassis Enhanced router alarm LEDs on the RP to see if there are any active alarm conditions.
                4. Examine the Cisco CRS 8-Slot Line Card Chassis Enhanced router power distribution units (PDUs) to see whether the chassis, as a whole, is receiving power.
                Status LEDs

                Use the status LEDs, located on the line card faceplate, to verify the correct installation of the card:

                • When the card is properly installed, the Status LED turns green. If this LED is off, verify that the card is installed correctly.
                • When the Status LED is blinking yellow, a problem exists on the board.
                • When the Status LED is off, the board state is unknown. Verify that there is power to the board by looking at the indicators on the power module.

                Installing a Physical Layer Interface Module

                This section contains the following procedures:

                Installing a PLIM

                This section describes how to install a PLIM in the Cisco CRS 8-Slot Line Card Chassis Enhanced router.

                A physical layer interface module (PLIM) is paired with an MSC through the midplane of the chassis. A PLIM provides the ability to choose several interfaces.

                Figure 29. Typical Physical Layer Interface Module (a 14-port 10-GE XFP PLIM)


                Caution


                The system may indicate a hardware failure if you do not follow proper procedures. Remove or install only one PLIM at a time. Allow at least 15 seconds for the system to complete the preceding tasks before removing or installing another PLIM.


                Prerequisites

                Before performing this task, remove the front cover, if installed.

                Required Tools and Equipment

                You need the following tools and part to perform this task:

                • ESD-preventive wrist strap
                • Number 2 Phillips or number 2 common (flat-head) screwdriver
                • PLIM
                Steps

                To install a PLIM, follow these steps:

                Procedure
                  Step 1   Attach the ESD-preventive wrist strap to your wrist and connect its leash to an ESD connection socket on the front (PLIM) side or a bare metal surface on the chassis.
                  Step 2   Remove the PLIM from its antistatic packaging.
                  Step 3   Visually inspect the connector pins on the card before you insert it into the chassis. Do not attempt to install a card with bent pins, as this may damage the chassis midplane connectors.
                  Step 4   Remove the PLIM impedance carrier from the slot you need to fill and set it aside.
                  Note    Remove only one impedance carrier and install one PLIM at a time. Be sure to verify that each PLIM is fully installed and secured before installing another card.
                  Step 5   Grasp the card carrier handle with one hand and place your other hand under the carrier to support and guide it into the correct slot. Slide the card halfway into the slot. Avoid touching the card circuitry or any connectors.
                  Figure 30. Installing a PLIM

                  1

                  Captive screw

                  3

                  Direction of installation or removal

                  2

                  Ejector lever

                  Step 6   Pivot both card ejector levers so that the openings on the card ejector cams at the top and bottom of the card pass over the tabs on each side of the card cage slot.
                  Caution   

                  Verify that the openings on the card ejector cams pass over the tabs; otherwise, one or both ejector levers may bind when you attempt to close the ejector levers, thereby damaging or breaking one or both ejector levers.

                  Step 7   Continue sliding the card into the card cage slot until the openings on the card ejector cams engage the tabs on each side of the card cage slot.
                  Note    Guide pins exist that make initial contact with the backplane connector as you slide a card into its slot. After the guide pins make contact, continue pushing on the card carrier until the card ejector levers begin pivoting forward, toward the handle in the card carrier.
                  Step 8   To seat the card in the midplane connector, grasp both card ejector levers and pivot them inward toward the handle in the card carrier until they are flush against the front edge of the card carrier.
                  Step 9   Partially tighten the two captive screws on the front panel of the card (either by hand or with the screwdriver) to make sure that they are both engaged.
                  Step 10   Tighten the captive screws on the PLIM.
                  Caution   

                  To ensure adequate space for additional PLIMs or line cards, always tighten the captive installation screws on each newly installed PLIM before you insert another PLIM or line card. These screws also prevent accidental removal and provide proper grounding and EMI shielding for the system.

                  Step 11   Install the SFP optical modules, if applicable (in a PLIM that uses an SFP module, such as the a 14-port 10-GE XFP PLIM).
                  Step 12   Install the PLIM cable management bracket.
                  Step 13   Install the interface cables.

                  What to Do Next

                  DANGER

                  Because invisible laser radiation may be emitted from the aperture of the port when no cable is connected, avoid exposure to laser radiation and do not stare into open apertures. Statement 70

                  Some PLIMs contain Class 1 lasers, and some contain Class 1M. See the documentation for the specific PLIM for details.

                  What to Do Next

                  After performing this task, reinstall the front cover, if applicable, and verify that the PLIM has been installed properly (see Verifying the Installation of a PLIM).

                  Verifying the Installation of a PLIM

                  This section describes how to verify that the PLIM has been properly installed.

                  The following figure shows the PLIM front panel (in this case, a 14-port 10-GE XFP PLIM).

                  Figure 31. PLIM Front Panel Indicators

                  1

                  Port LED (one per port)

                  2

                  Status LED

                  Troubleshooting the PLIM

                  If the installed or replaced PLIM fails to operate or to power up on installation:

                  • Make sure that the PLIM is seated firmly in the Cisco CRS 8-Slot Line Card Chassis Enhanced router slot. One easy way to verify physical installation is to see whether the front faceplate of the PLIM is even with the fronts of the other PLIMs installed in the card cage.
                  • Check whether the ejector levers are latched and that the captive screws are fastened properly. If you are uncertain, unlatch the levers, loosen the screws, and attempt to reseat the PLIM.
                  • Examine the alarm LEDs on the RP to see if there are any active alarm conditions.
                  • Examine the power shelves to see whether the chassis, as a whole, is receiving power.

                  Use the status LEDs, located on the PLIM faceplate, to verify the correct installation of the card:

                  There are two types of LEDs on a PLIM: the board-level LED labeled Status and the port-level LEDs that are labeled differently depending on the PLIM type. When the PLIM is properly installed, the Status LED turns green. If this LED is off, verify that the associated MSC, FP, or LSP line card is installed correctly. For details on the information provided by the port-level LEDs, see the documentation specific to that PLIM.

                  Installing a PCMCIA Card

                  This section describes how to install a PCMCIA card in an RP or a DRP card PCMCIA slot. For more detailed information on PCMCIA cards, see About Hard Drives and PCMCIA Cards. The following figure shows you the location of the PCMCIA door in the RP card faceplate. (The PCMCIA cards for the DRP are in a similar location.)


                  Note


                  Only disk1: can be installed in or removed from the Cisco CRS 8-Slot Line Card Chassis Enhanced router Route Processor.
                  Figure 32. RP Card PCMCIA Slot Door

                  1 - PCMCIA flip-up door


                  Note


                  Only the original route processor (RP) card uses a PCMCIA card. The performance route processor (PRP) card has a USB connector for using a flash drive.

                  Prerequisites

                  Before performing this task, remove the front cover, if installed. If you are replacing a PCMCIA card, see Removing an RP PCMCIA Card, page 7-12 to remove the PCMCIA card from the PCMCIA card slot.

                  Required Tools and Equipment

                  You need the following tools and part to perform this task:

                  • ESD-preventive strap
                  • Number 2 Phillips or number 2 common (flat-head) screwdriver
                  • PCMCIA card

                  Steps

                  To install a PCMCIA card, follow these steps:

                  Procedure
                    Step 1   Attach the ESD-preventive wrist strap to your wrist and connect its leash to an ESD connection socket on the front (PLIM) side or a bare metal surface on the chassis.
                    Step 2   Using the screwdriver, loosen the captive screw at the bottom of the PCMCIA slot door on the faceplate of the card.
                    Step 3   While lifting the hinged PCMCIA slot door up, carefully insert the new PCMCIA flash card into the left slot of the PCMCIA card cage.

                    When the card is fully inserted, the release button pops up. (If the button fails to pop up, you may not have the card in right side up; turn the card over and try again.)

                    Step 4   Close the door to keep dust out, and tighten the captive screw.

                    What to Do Next

                    After performing this task, replace the front cover, if applicable.

                    Installing a Small Form-Factor Pluggable (SFP) Module

                    This section describes how to install a bale-clasp SFP module. The module has a clasp used to install and remove the module .

                    Figure 33. Bale-Clasp SFP Module

                    For general information about SFP modules, see About Small Form-Factor Pluggable (SFP) Modules. For information on SFP optical cleaning, see “Inspection and Cleaning Procedures for Fiber-Optic Connections,” at the following URL:

                    http://www.cisco.com/warp/public/127/cleanfiber2.html

                    DANGER

                    Because invisible laser radiation may be emitted from the aperture of the port when no cable is connected, avoid exposure to laser radiation and do not stare into open apertures. Statement 70

                    Prerequisites

                    Before installing a module, remove the front cover, if installed.

                    Required Tools and Equipment

                    You need the following tools and part to perform this task:

                    • ESD-preventive wrist strap
                    • Bale-clasp SFP module

                    Steps

                    To install a bale-clasp SFP module (into a PLIM), follow these steps:

                    Procedure
                      Step 1   Attach the ESD-preventive wrist strap to your wrist and connect its leash to an ESD connection socket on the front (PLIM) side or a bare metal surface on the chassis.
                      Step 2   Close the bale clasp before inserting the module.
                      Step 3   Align the module with the port and slide it into the port .
                      Note    Be careful to hold the module in such a way so as to not damage the bale clasp.
                      Figure 34. Installing a Bale-Clasp SFP Module into a Port


                      What to Do Next

                      After performing this task, replace the front cover, if applicable.

                      Installing the Front Cable Management Bracket

                      This section shows how to install the front Cable Management Bracket. The following figure displays a front cable management bracket.

                      Figure 35. Front Cable Management Bracket

                      Prerequisites

                      Be sure that no cables impede your access to the area of the chassis on which you wish to install the bracket.

                      Before installing a front cable management bracket on the front (PLIM) side of the chassis, remove the front cover and inlet grille, if installed.

                      Required Tools and Equipment

                      You need the following tools and parts to perform this task:

                      • ESD-preventive wrist strap
                      • 6-in. long number 1 Phillips screwdriver
                      • Medium flat-blade screwdriver
                      • Cable management bracket

                      Steps

                      To install a cable management bracket, follow these steps:

                      Procedure
                        Step 1   Attach the ESD-preventive wrist strap to your wrist and connect its leash to an ESD connection socket or a bare metal surface on the chassis.
                        Step 2   If applicable, remove the Cisco logo bezel from the front of the chassis.
                        1. Gently insert the flat-blade screwdriver between the edge of the bezel and the face of the chassis and pry the bezel loose.

                          The bezel is attached to the front of the chassis with four ball studs.

                        2. Pull the bezel firmly toward you to detach it.
                        Step 3   Position the front cable management bracket on the chassis.
                        Step 4   Insert and tighten the four screws to secure the bracket to the chassis.
                        Tip   

                        For ease of attachment, install the inner screws first.

                        Caution   

                        Be careful not to damage the plastic bracket arms.

                        Step 5   If applicable, reattach the logo bezel by snapping it back onto the front of the chassis.

                        What to Do Next

                        Use the front cable management bracket to organize your cables. Then reinstall the inlet grille and front cover. See Installing the Front Side Exterior Components, page 5-1 for more information.

                        Installing the Rear Cable Management Bracket

                        This section shows how to install the rear Cable Management Bracket. The following figure displays a rear cable management bracket.



                        Prerequisites

                        Be sure that no cables impede your access to the area of the chassis on which you wish to install the bracket.

                        Required Tools and Equipment

                        You need the following tools and parts to perform this task:

                        • ESD-preventive wrist strap
                        • 6-in. long number 1 Phillips screwdriver
                        • Rear Cable management bracket

                        Steps

                        To install a rear cable management bracket, follow these steps:

                        Procedure
                          Step 1   Attach the ESD-preventive wrist strap to your wrist and connect its leash to an ESD connection socket or a bare metal surface on the chassis.
                          Step 2   Remove the two screws from the chassis, where the bracket will be installed. The rear cable management bracket does not come with screws as they are reused from the chassis.


                          Step 3   Position the rear cable management bracket on the chassis.
                          Step 4   Insert and tighten the two screws to secure the bracket to the chassis.

                          What to Do Next

                          Use the rear cable management bracket to organize your cables.