Cisco CRS-1 Carrier Routing System 16-Slot Line Card Chassis Site Planning Guide
System Planning Considerations

Table Of Contents

System Planning Considerations

Planning for High Availability

Power Redundancy and Card Placement for High Availability

Redundant Power Systems and Chassis Load Zones

Line Card Chassis Load Zones and Card Placement for High Availability

Using DRPs and DRP PLIMs to Increase Routing Performance

Power

Cable Management

Physical Layer Interface Module Cables

Noise Control

Cisco Installation Services

System Testing, Certification, and Warranty

Tools and Test Equipment Required for Installation


System Planning Considerations


This chapter describes the system planning considerations for your Cisco CRS-1 Carrier Routing System 16-Slot Line Card Chassis installation. It includes the following sections:

Planning for High Availability

Power Redundancy and Card Placement for High Availability

Cable Management

Noise Control

Cisco Installation Services

System Testing, Certification, and Warranty

Tools and Test Equipment Required for Installation

Planning for High Availability

Following is a list of tasks you can consider doing to configure the line card chassis for high availability, which helps to ensure that service is not disrupted due to failures:

Consider installing a redundant line card chassis, whose user interface links mirror the links on the other line card chassis. This way, if something happens to one line card chassis, the links are still operational on the other line card chassis.

To provide more high availability, you can also install each line card chassis in a different room, located in a different fire and power zone. This way, a problem in one room should not affect the operation of the other chassis.

Consider running the power cables from each of the two power sources along different routes through the facility or at the installation site.

Install PLIMs in specific line card chassis slots so that those links are not affected during a power failure. For example, you should distribute links to core and edge networks across PLIMs in different chassis slots so that a power failure does not affect the links. See the "Line Card Chassis Load Zones and Card Placement for High Availability" section for more information.

Consider running PLIM user interface cables along different routes.

See the following sections for information about the power redundancy features of the Cisco CRS-1 routing system and information about how to install cards in the line card chassis to avoid the potential for service disruption during a power failure.

Power Redundancy and Card Placement for High Availability

This section describes the power redundancy features of the line card chassis. It describes the power load zones in the chassis and provides information about how to install cards to configure the chassis for high availability (so that a power failure does not disrupt system operation).

The first several sections that follow provide information that applies to all chassis. The remaining sections describe specific features and considerations for individual chassis.

Redundant Power Systems and Chassis Load Zones

Each chassis power shelf is connected to a separate and independent power source (2N power redundancy). During normal operation when both power sources are operational, both sets of power shelves and power modules function together to power the chassis. If a power sources fails, the other power source provides enough input power to power the chassis. This 2N power redundancy enables the chassis to operate despite the power failure.

In addition, chassis load zones distribute power throughout the chassis and provide redundant power to chassis slots. Each load zone is powered by a set of power modules (one module from each power shelf). In each set of power modules (A0 and B0, A1 and B1, and A2 and B2) each power module is considered a backup for the other. Each set of power modules provides power to the same set of chassis load zones. If either power module fails, the other continues to provide power to those slots.

Although it is rare, a double-fault power failure causes power to be lost to a load zone. A double-fault failure occurs when a power module and its backup module both fail. The failure results in all power being lost to a set of chassis slots, which means that the components or cards installed in those slots lose power and stop functioning until one of the failing power modules is replaced.


Note To avoid network connectivity disruption due to a double-fault power failure, you should carefully consider the best placement of cards in the chassis. See the "Line Card Chassis Load Zones and Card Placement for High Availability" section for information about how to install cards to avoid a disruption in service.


Figure 5-1 shows the load zones on the front (PLIM) and rear (MSC) side of the line card chassis.

Line Card Chassis Load Zones and Card Placement for High Availability

This section describes the power load zones in the line card chassis and provides information about how to install cards in the chassis so that a double-fault power failure does not disrupt service. Figure 5-1 shows the load zones on the front and rear of the chassis.

Figure 5-1 Line Card Chassis Power Load Zones

To avoid service distribution due to a double-fault power failure in the line card chassis, consider the following to determine how to install modular services cards (MSCs) and physical layer interface modules (PLIMs) in the chassis:

Make sure that cards containing links to the core network are distributed across chassis load zones. For example, if all core-facing links are on cards in slots 0 through 3, a double-fault failure of power modules A0 and B0 would result in the Cisco CRS-1 router not being able to communicate with other core routers in the network.

In addition, make sure that cards containing links to downstream (edge) devices are distributed across chassis load zones. For example, if all edge-facing links are on cards in slots 12 through 15, a double-fault failure of power modules A2 and B2 would result in connectivity being lost to all downstream edge devices.

Distribute cards across chassis load zones so that the loss of a load zone does not cause a single point of failure in the Cisco CRS-1 router. For example, you want to ensure that the links to a particular system are not all lost if a double-fault failure occurs.

Table 5-1 shows an example of how you might install PLIMs in the line card chassis to avoid a single point of failure in the chassis. (This information is only an example. Your configuration may be different.)

Table 5-1 Line Card Chassis Card Placement for High Availability

Load Zone
Slot
Card Type 1
Card Connects to

1

0

4xOC-192

Core or Intra-POP

1

16xOC-48

Edge

2

1xOC-768

Intra-POP

3

8x10-GE

Edge

3

4

1xOC-768

Core

5

8x10-GE

Edge

6

4xOC-192

Edge

7

16xOC-48

Edge

4

8

1xOC-768

Core

9

8x10-GE

Edge

10

4xOC-192

Edge

11

16xOC-48

Edge

6

12

4xOC-192

Core or Intra-POP

13

16xOC-48

Edge

14

1xOC-768

Intra-POP

15

8x10-GE

Edge

1 Any PLIM can be inserted in the card slot. These card types are listed as examples of possible PLIM types.


Using DRPs and DRP PLIMs to Increase Routing Performance

The Cisco CRS-1 distributed route processor (DRP) and its companion card (DRP PLIM) are optional components that can be installed in the line card chassis to provide enhanced routing capabilities for Cisco CRS-1 routers. The DRP is installed in any modular services card (MSC), or line card, slot. The DRP PLIM is installed in the corresponding PLIM slot.

The DRP contains two symmetric multiprocessors (SMPs), each of which performs routing functions. Processor-intensive tasks (such as BGP speakers and ISIS) can be offloaded from the route processors (RPs) to the DRPs to improve the routing performance of the Cisco CRS-1 router.

The DRP PLIM contains RJ-45 ports to connect the DRP to the system management console for configuration and management. The DRP has no ports.


Note A pair of DRPs can be configured for redundant operation. However, this functionality will not be available until Cisco IOS XR Release 3.3.


Power

Before installing a Cisco CRS-1 routing system, you must carefully plan the facility power required to support it. The power requirements are based on the number of line card chassis that you plan to install. When planning the power layout for a routing system, you should also include the power requirements of peripheral equipment (such as the external terminals), the network management equipment, and the test equipment you will use with your system.

For larger system configurations, it may be advisable to consult with a facilities electrical expert to understand the load that a routing system may put on the power plant of your facility. Always follow local electrical codes.


Note Chapter 3, "Power and Cooling Requirements," provides detailed power and cooling requirements.


Cable Management

As the size of the routing system increases, the cabling required for the chassis increases. For example, a fully loaded chassis has more cables connected to it than a partially loaded chassis.

The cabling runs must be carefully planned. The basic configurations for various routing systems should be arranged to minimize the complexity and length of the cable runs. Precut and terminated cables are considered part of the basic configuration.

Physical Layer Interface Module Cables

You must provide the modular services card (MSC) PLIM interface cables. You also provide the cable management trays for these cables from the line card chassis to your facility interconnect.

Because the type and number of MSC and physical layer interfaces vary with each routing system site, plan these data cable runs in advance of the system installation.

When planning the data cable runs, consider the:

Number and type of interface connections to PLIMs (OC-48c/STM-16c, OC-192c/STM-64c, OC-768c/STM-256c, and 10-Gigabit Ethernet) and SPAs (OC-3c/STM-1c, OC-192c/STM-64c, and Gigabit Ethernet)

MSC horizontal cable management tray

Line card chassis vertical cable management

Optional overhead cable management trays

Termination at the other end of the cables (patch panel, optical transport equipment, and so on)

Proper length and termination of cables

Noise Control

The line card chassis has built-in noise reduction, such as fan speed control. If the chassis is installed in an environment in which excessive noise could be harmful to personnel, some other noise-reduction options could be attempted. Passive noise reduction could include the installation of foam panels to insulate the surrounding area from the noise.

Additional noise-reduction measures have to be designed on an individual customer basis.

Cisco Installation Services

Cisco or a Cisco partner can provide a total installation, from planning to power up. For information about Cisco (or Cisco partner) installation services, contact Cisco Customer Advocacy.

System Testing, Certification, and Warranty

After a Cisco CRS-1 routing system has been installed, it has to be tested and certified. Contact Cisco Customer Advocacy for information about testing, certification, and warranties.

Tools and Test Equipment Required for Installation

The following tools are required to install the line card chassis:

3/4-inch wrench

5/8-inch wrench

7/8-inch wrench

9/16-inch wrench

15/16-inch wrench

9/32-inch wrench

10-mm wrench

12-mm socket wrench

12-mm ratchet Allen wrench with socket driver

M3 Allen wrench

M4 Allen wrench

M6 hex socket screwdriver

Medium and large Phillips screwdrivers

Small, medium, and large flat-blade screwdrivers

ESD-preventive wrist strap

Antistatic mat

Ladder (optional but recommended)

Scissors (optional)

Tape measure (optional)

To bolt the chassis to the floor, you need:

Template showing mounting-hole locations (available from Cisco)

Floor anchor bolt kit (available from a vendor such as Hilti Corporation)

18-mm concrete drill for installation on concrete floors (also available from Hilti)

Additional tools based on floor anchor bolt kit

To attach the outrigger kit (CRS-16-LCC-ALTMNT=), you need the following tools. The kit is required when you cannot bolt the chassis to the floor at the preferred or secondary mounting-hole locations.

2.5-mm Allen wrench

12-mm Allen wrench

Medium Phillips screwdriver

9/32-inch socket wrench

To attach the cosmetics kit, you need the following tools:

8-mm Allen wrench, at least 6 inches (15.2 cm) long

10-mm Allen wrench, at least 6 inches (15.2 cm) long

Medium Phillips screwdriver, at least 8 inches (20.3 cm) long (preferably one with a magnetic head)