Preparing for Installation

Safety Warnings

This section includes the basic installation caution and warning statements. Read this section before you start the installation procedure. Translations of the warning statements appear in the Regulatory Compliance and Safety Information guide on Cisco.com.


Warning


To prevent bodily injury when mounting or servicing this unit in a rack, you must take special precautions to ensure that the system remains stable. The following guidelines are provided to ensure your safety:

  • This unit should be mounted at the bottom of the rack if it is the only unit in the rack.

  • When mounting this unit in a partially filled rack, load the rack from the bottom to the top with the heaviest component at the bottom of the rack.

  • If the rack is provided with stabilizing devices, install the stabilizers before mounting or servicing the unit in the rack.



Warning


This product is a Class 1 laser product.



Warning


This unit is intended for installation in restricted access areas. Only skilled, instructed, or qualified personnel can access a restricted access area.



Warning


This unit might have more than one power supply connection. To reduce risk of electric shock, remove all connections to de-energize the unit.



Warning


IMPORTANT SAFETY INSTRUCTIONS

Before you work on any equipment, be aware of the hazards involved with electrical circuitry and be familiar with standard practices for preventing accidents. Read the installation instructions before using, installing, or connecting the system to the power source. Use the statement number at the beginning of each warning statement to locate its translation in the translated safety warnings for this device.

SAVE THESE INSTRUCTIONS



Warning


There are no serviceable parts inside. To avoid risk of electric shock, do not open.



Warning


To reduce risk of electric shock or fire, installation of the equipment must comply with local and national electrical codes.



Warning


This icon is a hot surface warning. To avoid personal injury, do not touch without proper protection.



Warning


Read the wall-mounting instructions carefully before beginning installation. Failure to use the correct hardware or to follow the correct procedures could result in a hazardous situation to people and damage to the system.



Warning


Ultimate disposal of this product should be handled according to all national laws and regulations.


Installation Guidelines

When determining where to install the switch, verify that these guidelines are met:

  • Clearance to the switch front and rear panel meets these conditions:

    • Front-panel LEDs can be easily read.

    • Access to ports is sufficient for unrestricted cabling.

    • AC power cord can reach from the AC power outlet to the connector on the switch rear panel.

    • The SFP/SFP+ module minimum bend radius and connector length is met. See the SFP/SFP+ module documentation for more information.

  • Cabling is away from sources of electrical noise, such as radios, power lines, and fluorescent lighting fixtures. Make sure that the cabling is safely away from other devices that might damage the cables.

  • Make sure power-supply modules and fan modules are securely inserted in the chassis before moving the switch.

  • Airflow around the switch and through the vents is unrestricted. For more information, see Airflow.

  • For copper connections on Ethernet ports, cable lengths from the switch to connected devices can be up to 328 feet (100 meters).

  • Temperature around the unit does not exceed 113°F (45°C). If the switch is installed in a closed or multirack assembly, the temperature around it might be greater than normal room temperature. For more information, see Temperature.

  • Humidity around the switch does not exceed 95 percent. For more information, see Humidity.

  • Altitude at the installation site is not greater than 10,000 feet. For more information, see Altitude.

  • Cooling mechanisms, such as fans and blowers in the switch, can draw dust and other particles causing contaminant buildup inside the chassis, which can result in system malfunction. You must install this equipment in an environment as free from dust and foreign conductive material (such as metal flakes from construction activities) as possible. For more information, see Air Quality and Corrosion.

For more information on choosing a location for the switch installation, see Site Requirements.


Note


The illustrations used in this section shows a C9200L switch. The C9200 switch installation is similar to C9200L, follow the same steps for installing C9200 switches.


Site Requirements

Planning a proper location for the switch and layout of the equipment rack or wiring closet is essential for successful system operation. These sections describe some of the basic site requirements that you should be aware of as you prepare to install your switch, including the following:

  • Environmental factors can adversely affect the performance and longevity of your system.

  • Install the switch in an enclosed, secure area, ensuring that only qualified personnel have access to the switch and control of the environment.

  • Equipment that is placed too closely together or that is inadequately ventilated may cause system over-temperature conditions, leading to premature component failure.

  • Poor equipment placement can make chassis panels inaccessible and difficult to maintain.

  • The switch requires a dry, clean, well-ventilated, and air-conditioned environment.

  • To ensure normal operation, maintain ambient airflow. If the airflow is blocked or restricted, or if the intake air is too warm, an over-temperature condition may occur. The switch environmental monitor may then shut down the system to protect the system components.

  • Multiple switches can be rack mounted with little or no clearance above and below the chassis. However, when mounting a switch in a rack with other equipment, or when placing it on the floor near other equipment, ensure that the exhaust from other equipment does not blow into the air intake vent of the switch chassis.

Temperature

Temperature extremes may cause a system to operate at reduced efficiency and cause a variety of problems, including premature aging and failure of chips, and failure of mechanical devices. Extreme temperature fluctuations may also cause chips to become loose in their sockets. Observe the following guidelines:

  • Ensure that the chassis has adequate ventilation.

  • Do not place the chassis within a closed-in wall unit or on top of cloth, which can act as thermal insulation.

  • Do not place the chassis where it will receive direct sunlight, particularly in the afternoon.

  • Do not place the chassis next to a heat source of any kind, including heating vents.

  • Adequate ventilation is particularly important at high altitudes. Make sure that all the slots and openings on the system remain unobstructed, especially the fan vent on the chassis.

  • Clean the installation site at regular intervals to avoid buildup of dust and debris, which may cause a system to overheat.

  • If system is exposed to abnormally low temperatures, allow a two hour warm up period, in ambient temperature no lower than 32°F (0 °C) before turning on.

Failure to observe these guidelines may damage the chassis' internal components.

Air Flow

The switch is designed to be installed in an environment where there is a sufficient volume of air available to cool the supervisor engines, modules, and power supplies. If there are any constraints with regard to the free flow of air through the chassis, or if the ambient air temperature is elevated, the switch environmental monitor may then shut down the system to protect the system components.

To maintain proper air circulation through the switch chassis, we recommend that you maintain a minimum space of 6 inches (15 cm) between a wall and the chassis and power supply unit air intakes or a wall and the chassis and power supply unit hot air exhausts. In situations where the switch chassis are installed in adjacent racks, you should allow a minimum space of 12 inches (30.5 cm) between the air intake of one chassis and the hot air exhaust of another chassis. Failure to maintain adequate spacing between chassis may cause the switch chassis that is drawing in the hot exhaust air to overheat and fail.

If you are installing your switch in an enclosed or partially enclosed rack, we strongly recommend that you verify that your site meets the following guidelines:

  • Verify that the ambient air temperature within the enclosed or partially enclosed rack is within the chassis operating temperature limits. After installing the chassis in the rack, power up the chassis and allow the chassis temperature to stabilize (approximately 2 hours).

    Measure the ambient air temperature at the chassis air intake grill by positioning an external temperature probe 1 inch (2.5 cm) away from the chassis left side, and centered on the chassis both horizontally and vertically.

    Measure the ambient air temperature at the power supply unit air intake grill by positioning an external temperature probe 1 inch (2.5 cm) away from the chassis front, centered on the power supply unit section located above the card slots.

    • If the ambient intake air temperature is less than or equal to 109°F (45°C) at altitudes of 5,000 feet and below, the rack meets the intake air temperature criterion. At altitudes above that threshold and up to 10,000 feet (3000 m), the air intake should not exceed 104°F (40°C).

    • If the ambient intake air temperature exceeds this recommendation, the system may experience minor temperature alarms and increase fan speeds in response.

    • If the ambient intake air temperature is greater than 131°F (55°C), the system may experience a major temperature alarm with maximum fan speeds in response.

  • Plan ahead. A switch that is currently installed in an enclosed or partially enclosed rack might meet ambient air temperature and air flow requirements at present. However, if you add more chassis to the rack or more modules to a chassis in the rack, the additional heat generated might cause the ambient air temperature at the chassis or power supply unit inlets to exceed recommended conditions which may trigger thermal alarms.

    If installation conditions for inlet temperature and airflow are marginal or not fully met, activate the fan tray’s NEBS mode, which has more aggressive programming to address restricted spacing and elevated ambient temperatures. This should result in reduced thermal alarms along with greater acoustic noise and increased power consumption associated with higher fan speeds.

Humidity

High-humidity conditions may cause moisture to enter the system, and cause corrosion of internal components and degradation of properties such as electrical resistance, thermal conductivity, physical strength, and size. Extreme moisture buildup inside the system may result in electrical short circuit, which may cause serious damage to the system. Each system is rated for storage and operation in 10 to 95 percent relative humidity, non-condensing with a humidity gradation of 10 percent per hour. Buildings in which climate is controlled by air-conditioning in the warmer months and by heat during the colder months usually maintain an acceptable level of humidity for system equipment. However, if a system is located in an unusually humid location, a dehumidifier should be used to maintain the humidity within an acceptable range.

Altitude

Operating a system at high altitude (low pressure) reduces the efficiency of forced and convection cooling and may result in electrical problems related to arcing and corona effects. This condition may also cause sealed components with internal pressure, such as electrolytic capacitors, to fail or perform at reduced efficiency.

Dust and Particles

Fans cool power supplies and system components by drawing in room-temperature air and exhausting heated air out through various openings in the chassis. However, fans also ingest dust and other particles, causing contaminant buildup in the system and increased internal chassis temperature. A clean operating environment can greatly reduce the negative effects of dust and other particles, which act as insulators and interfere with the mechanical components in the system.

The standards listed below provide guidelines for acceptable working environments and acceptable levels of suspended particulate matter:

  • National Electrical Manufacturers Association (NEMA) Type 1

  • International Electrotechnical Commission (IEC) IP-20

Air Quality

Dust is everywhere and often invisible to the naked eye. It consists of fine particles in the air that originate from various sources, such as soil dust lifted by weather, from volcanic eruptions, or pollution. Dust at an installation site may contain small amounts of textile, paper fibers, or minerals from outdoor soil. It may also contain natural contaminants, such as chlorine from the marine environment and industrial contaminants such as sulfur. Ionized dust and debris are dangerous and get attracted to electronic equipment.

The accumulation of dust and debris on electronic equipment has the following adverse effects:

  • It increases the operating temperature of the equipment. According to the Arrhenius effect, an increase in the operating temperature leads to a decrease in reliability and life of the equipment.

  • The moisture and corrosive elements that are present in the dust can corrode the electronic or mechanical components and cause premature board failure.

These adverse effects are further accelerated by the presence of fans in the data networking equipment that ingest dust and other particles into the equipment. Higher the volume of air that is generated by the fans for cooling, the higher the quantity of dust and particulates that get deposited and trapped inside the equipment. Remove or minimize the presence of dust and particulates at the installation site by following the guidelines mentioned in ANSI 71-04-2013 regulations.


Note


In addition to the guidelines mentioned in ANSI 71-04-2013 regulations, follow all applicable guidelines as per site conditions to remove or minimize other contaminants.


Corrosion

Corrosion is a chemical reaction that occurs between electronic components and gases which results in metal deterioration. Corrosion attacks edge connectors, pin connectors, IC plug-in sockets, wirewraps, and all other metal components. Depending on the type and concentration level of the corrosive gases, performance degradation of the components occurs either rapidly or over a period of time. It also leads to blocked currents, brittle connection points, and overheated electrical systems. Corrosion by-products form insulating layers on circuits and causes electronic failure, short circuits, pitting, and metal loss.

A type of corrosion known as creep corrosion, that primarily affects PCBA (Printed Circuit Board Assembly) occurs when the PCBA is subjected to a harsh, and sulfur-rich (hydrogen sulfide) end-use environment over a prolonged period of time. The corrosion begins on certain exposed metals, such as copper and silver, and then creeps along the remaining metal surface either causing electrical short circuits or creating holes. Creep corrosion also occurs on electronic components such as resistors and PCBs.

To prevent corrosion, remove or minimize the presence of dust and particulates at the installation site by following the guidelines mentioned in ANSI 71-04-2013 regulations.

Figure 1. A PCB with Corrosion on its Metal Contacts

EMI and Radio Frequency Interference

Electro-Magnetic interference (EMI) and radio frequency interference (RFI) from a system can adversely affect devices such as radio and television (TV) receivers operating near the system. Radio frequencies emanating from a system can also interfere with cordless and low-power telephones. Conversely, RFI from high-power telephones can cause spurious characters to appear on the system monitor. RFI is defined as any EMI with a frequency above 10 kilohertz (kHz). This type of interference can travel from the system to other devices through the power cable and power source, or through the air in the form of transmitted radio waves. The Federal Communications Commission (FCC) publishes specific regulations to limit the amount of harmful interference emitted by computing equipment. Each system meets these FCC regulations. To reduce the possibility of EMI and RFI, follow these guidelines:

  • Always operate the system with the chassis covers installed.

  • Ensure that all chassis slots are covered by a metal filler bracket and that an unused power supply bay has a metal cover plate installed.

  • Ensure that the screws on all peripheral cable connectors are securely fastened to their corresponding connectors on the back of the chassis.

  • Always use shielded cables with metal connector shells for attaching peripherals to the system.

When wires are run for any significant distance in an electromagnetic field, interference can occur between the field and the signals on the wires. This fact has two implications for the construction of plant wiring:

  • Bad wiring practice can result in radio interference emanating from the plant wiring.

  • Strong EMI, especially when it is caused by lightning or radio transmitters, can destroy the signal drivers and receivers in the chassis, and even create an electrical hazard by conducting power surges through lines into equipment.


Note


To predict and provide a remedy for strong EMI, consult experts in RFI.


Higher-bandwidth twisted-pair cable and lower-loss connections, will result in better signal-to-noise ratio. This higher-quality connection is more immune to the RF noise and also allows data transmission over longer cable distances. Uninterrupted connections are preferred over breakouts and cable couplers.

Electromagnetic pulse caused by lightning or other high-energy phenomena can easily couple enough energy into the unshielded conductors to destroy electronic devices. Ground potential rise can cause similar damage when using poorly-shielded or poorly-terminated cables. A 360-degree shield and termination will greatly reduce or eliminate these effects on shielded cables. If you have had problems of this sort in the past, you may want to consult experts in electrical surge suppression and shielding.

Shock and Vibration

The equipment is designed for Earthquake, Office, and Transportation Vibration, and Equipment Handling.

Power Source Interruptions

The greatest threats to a system's power supply are surges or blackouts that are caused by electrical storms. Whenever possible, turn off the system and peripherals, if any, and unplug them from their power sources during thunderstorms. If a blackout occurs—even a temporary one—while the system is turned on, turn off the system immediately and disconnect it from the electrical outlet. Leaving the system on may cause problems when the power is restored; turning on all appliances left on in the area at the same time may cause unsustainable inrush current demand on the power grid.

System Grounding

Proper grounding practices ensure that the buildings and the installed equipment within them have low-impedance ground connections and low-voltage differentials between chassis. When you install a system ground, you reduce or prevent shock hazards, chances of equipment damage due to transients, and the potential for data corruption.

Chassis AC third-prong ground, and third-ground wire on the DC input is considered sufficient for these units.

The following table lists some general grounding practice guidelines.

Table 1. Grounding Practice Guidelines

Environment

Electromagnetic Noise Severity Level

Grounding Recommendations

Commercial building is subjected to direct lightning strikes.

For example, some places in the United States, such as Florida, are prone to more lightning strikes than other areas.

High

All lightning protection devices must be installed in strict accordance with manufacturer recommendations. Conductors carrying lightning current should be spaced away from power and data lines in accordance with applicable recommendations and building codes. Best grounding practices must be closely followed.

Commercial building is located in an area where lightning storms occur frequently, but is not prone to direct lightning strikes.

High

Best grounding practices must be closely followed.

Commercial building contains a mix of information technology equipment and industrial equipment, such as welding.

Medium to High

Best grounding practices must be closely followed.

Existing commercial building is not subject to natural environmental noise or man-made industrial noise. This building contains a standard office environment. This installation has a history of malfunction due to electromagnetic noise.

Medium

Best grounding practices must be closely followed. Determine source and cause of noise if possible, and mitigate as closely as possible at the noise source or reduce coupling from the noise source to the victim equipment.

New commercial building is not subject to natural environmental noise or man-made industrial noise. This building contains a standard office environment.

Low

Best grounding practices should be followed as closely as possible. Electromagnetic noise problems are not anticipated, but installing a best-practice grounding system in a new building is often the least expensive route, and the best way to plan for the future.

Existing commercial building is not subject to natural environmental noise or man-made industrial noise. This building contains a standard office environment.

Low

Best grounding practices should be followed as much as possible. Electromagnetic noise problems are not anticipated, but installing a best-practice grounding system is always recommended.


Note


In all situations, grounding practices must comply with Section 250 of the National Electric Code (NEC) requirements or local laws and regulations.

Note


Always ensure that all of the modules are completely installed and that the captive installation screws are fully tightened. In addition, ensure that all the I/O cables and power cords are properly seated. These practices are normal installation practices and must be followed in all installations.

Maintaining Safety with Electricity

When working on electrical equipment, follow these guidelines:

  • Do not work alone if potentially hazardous conditions exist anywhere in your work space.

  • Never assume that power is disconnected from a circuit; always check the circuit before working on it.

  • When the power is switched off, put a lock-box on the circuit, so that no one can accidentally switch it on.

  • Look carefully for possible hazards in your work area, such as damp floors, ungrounded power extension cables, frayed or damaged power cords, and missing safety grounds.

  • If an electrical accident occurs, proceed as follows:

    • Use extreme caution; do not become a victim yourself.

    • Disconnect power from the system.

    • Seek medical attention, if necessary.

  • Use the product within its marked electrical ratings and product usage instructions.

  • Install the product in compliance with local and national electrical codes.

  • If any of the following conditions occur, contact the Cisco Technical Assistance Center:

    • The power cable or plug is damaged.

    • An object has fallen into the product.

    • The product has been exposed to water or other liquids.

    • The product has been dropped or shows signs of damage.

    • The product does not operate correctly when you follow the operating instructions.

  • Use the correct external power source. Operate the product only from the type of power source indicated on the electrical ratings label. If you are not sure of the type of power source required, consult a local electrician.

  • To help prevent electrical shock, plug all the power cables into properly grounded electrical outlets. These power cables are equipped with three-prong plugs to ensure proper grounding. Do not use adapter plugs or remove the grounding prong from a power cable.

  • Observe power strip ratings. Make sure that the total current rating of all products that are plugged into the power strip does not exceed 80 percent of the power strip rating.

  • Do not modify power cables or plugs yourself. Consult with a licensed electrician or your power company for site modifications. Always follow your local and national wiring codes.

Preventing ESD Damage

ESD damage might occur when modules or other FRUs are improperly handled, resulting in intermittent or complete failure of the modules or FRUs. Modules consist of printed circuit boards that are fixed in metal carriers. EMI shielding and connectors are integral components of a carrier. Although the metal carrier helps to protect the board from ESD, always use an ESD-grounding strap when handling modules. To prevent ESD damage, follow these guidelines:

  • Always use an ESD wrist or ankle strap and ensure that it makes good skin contact.

  • Connect the equipment end of the strap to an unfinished chassis surface.

  • When installing a component, use an available ejector lever to properly seat the bus connectors in the backplane or midplane. These devices prevent accidental removal, provide proper grounding for the system, and help to ensure that bus connectors are properly seated.

  • When removing a component, use an available ejector lever to release the bus connectors from the backplane or midplane.

  • Handle carriers by available handles or edges only; avoid touching the printed circuit boards or connectors.

  • Place a removed component board-side-up on an antistatic surface or in a static-shielding container. If you plan to return the component to the factory, immediately place it in a static-shielding container.

  • Avoid contact between the printed circuit boards and clothing. The wrist strap only protects components from ESD voltages on the body; ESD voltages on clothing can still cause damage.

  • Never attempt to remove the printed circuit board from the metal carrier.

Tools and Equipment

Obtain these necessary tools:

  • A Number-2 Phillips screwdriver.

Verifying Switch Operation

Before you install the switch in a rack or on a table or shelf, power on the switch and verify that it passes POST.

To power on the switch, plug one end of the AC power cord into the switch AC power connector, and plug the other end into an AC power outlet.

As the switch powers on, it begins the POST, a series of tests that runs automatically to ensure that the switch functions properly. LEDs can blink during the test. POST lasts approximately 1 minute. The SYST LED blinks green, and the other LEDs remain solid green.

When the switch completes POST successfully, the SYST LED remains green. The LEDs turn off and then reflect the switch operating status. If a switch fails POST, the SYST LED turns amber.

POST failures are usually fatal. Call Cisco technical support representative if your switch fails POST.

After a successful POST, unplug the power cord from the switch and install the switch in a rack, on a table, or on a shelf.