Table Of Contents
Removal and Replacement Procedures
Removing and Installing the AC-Input Power Supplies
Removing and Installing the 950 W and 1400 W AC-Input Power Supplies
Required Tools
Removing a 950 W or 1400 W AC-Input Power Supply
Installing a 950 W or 1400 W AC-Input Power Supply
Removing and Installing the 2700 W AC-Input Power Supply
Required Tools
Removing a 2700 W AC-Input Power Supply
Installing a 2700 W AC-Input Power Supply
Removing and Installing the 1000 W, 1300 W, 2500 W, 3000 W, 4000 W, 6000 W, and 8700 W AC-Input Power Supplies
Required Tools
Removing the 1000 W, 1300 W, 2500 W, 3000 W, 4000 W, 6000 W, and 8700 W AC-Input Power Supplies
Installing the 1000 W, 1300 W, 2500 W, 3000 W, 4000 W, 6000 W, and 8700 W AC-Input Power Supplies
Removing and Installing the DC-Input Power Supplies
Removing and Installing a 950 W DC-Input Power Supply
Tools Required
Removing a 950 W DC-Input Power Supply
Installing a 950 W DC-Input Power Supply
Removing and Installing a 1300 W or 2500 W DC-Input Power Supply
Required Tools
Removing a 1300 W or 2500 W DC-Input Power Supply
Installing a 1300 W or 2500 W DC-Input Power Supply
Removing and Installing the 2700 W DC-Input Power Supply
Required Tools
Removing a 2700 W DC-Input Power Supply
Installing a 2700 W DC-Input Power Supply
Removing and Installing a 4000 W DC-Input Power Supply
Required Tools
Removing a 4000 W DC-Input Power Supply
Installing a 4000 W DC-Input Power Supply
Removing and Installing PEMs
Required Tools
Removing the AC-Input PEM
Installing the AC-Input PEM
Removing the DC-Input PEM
Installing the DC-Input PEM
Removing and Installing the Fan Assembly
Required Tools
Removing the Fan Assembly
Installing the Fan Assembly
Checking the Installation
Installing the Air Filter Assembly on a Catalyst 6509-NEB-A Switch or a Catalyst 6509-V-E (Optional)
Checking the Air Filter
Installing the Remote Power Cycling Feature Control Wires (Optional)
Required Tools and Components
Installing the Remote Power-Cycling Control Wires
Installing the Ferrite Bead
Removal and Replacement Procedures
Note 
In this publication, the term Catalyst 6500 series refers only to the switch chassis listed in Chapter 1. The Catalyst 6000 series switches (Catalyst 6006 and Catalyst 6009 switches) are described in a separate publication, the Catalyst 6000 Series Switch Installation Guide.
This chapter describes how to perform the following removal and replacement procedures for the Catalyst 6500 series field-replaceable units (FRUs):
•Removing and Installing the AC-Input Power Supplies
•Removing and Installing the DC-Input Power Supplies
•Removing and Installing PEMs
•Removing and Installing the Fan Assembly
•Installing the Air Filter Assembly on a Catalyst 6509-NEB-A Switch or a Catalyst 6509-V-E (Optional)
•Installing the Remote Power Cycling Feature Control Wires (Optional)
Warning Only trained and qualified personnel should be allowed to install, replace, or service this equipment. Statement 1030
For instructions on installing and replacing modules, refer to the Catalyst 6500 Series Switch Module Guide.
Removing and Installing the AC-Input Power Supplies
This section describes how to remove and install AC power supplies in the Catalyst 6500 series chassis. The AC-input power supplies have three different form factors, which are not interchangeable between the Catalyst 6500 series chassis. Table 4-1 lists the AC-input power supplies, the chassis that they are supported on, and the corresponding removal and replacement procedures.
Table 4-1 Catalyst 6500 Series AC-Input Power Supplies Removal and Installation Procedures
Power Supply
|
Chassis Supported
|
Removal and Installation Procedure
|
950 W (PWR-950-AC)
1400 W (PWR-1400-AC)
|
Catalyst 6503, Catalyst 6503-E
|
"Removing and Installing the 950 W and 1400 W AC-Input Power Supplies" section
|
2700 W (PWR-2700W-AC)
|
Catalyst 6504-E
|
"Removing and Installing the 2700 W AC-Input Power Supply" section
|
1000 W (WS-CAC-1000W)
1300 W (WS-CAC-1300W)
|
Catalyst 6506, Catalyst 6509, Catalyst 6509-NEB
|
"Removing and Installing the 1000 W, 1300 W, 2500 W, 3000 W, 4000 W, 6000 W, and 8700 W AC-Input Power Supplies" section
|
2500 W (WS-CAC-2500W)
3000 W (WS-CAC-3000W)
4000 W (WS-CAC-4000W)
6000 W (WS-CAC-6000W)
8700 W1 (WS-CAC-8700W-E)
|
Catalyst 6506, Catalyst 6509, Catalyst 6509-NEB, Catalyst 6506-E, Catalyst 6509-E, Catalyst 6509-NEB, Catalyst 6509-NEB-A, Catalyst 6513
|
"Removing and Installing the 1000 W, 1300 W, 2500 W, 3000 W, 4000 W, 6000 W, and 8700 W AC-Input Power Supplies" section
|
Note The 6000 W and the 8700 W power supplies are limited to 4000 W when they are installed in the Catalyst 6506, Catalyst 6509, and Catalyst 6509-NEB chassis. The 8700 W power supply is limited to 4500 W when it is installed in a Catalyst 6509-NEB-A chassis. The 8700 W power supply is limited to 6000 W when it is installed in a Catalyst 6513 chassis.
Removing and Installing the 950 W and 1400 W AC-Input Power Supplies
This section describes how to remove and install the 950 W and 1400 W AC-input power supplies for the Catalyst 6503 and the Catalyst 6503-E switches. The section is divided into the following topics:
•Required Tools
•Removing a 950 W or 1400 W AC-Input Power Supply
•Installing a 950 W or 1400 W AC-Input Power Supply
Note The 950 W and 1400 W AC-input power supplies can be installed in the Catalyst 6503 and the Catalyst 6503-E switch chassis only.
Required Tools
You might need a flat-blade or number 2 Phillips-head screwdriver to loosen or tighten the captive installation screws on the power supply.
Removing a 950 W or 1400 W AC-Input Power Supply
Warning Hazardous voltage or energy is present on the backplane when the system is operating. Use caution when servicing. Statement 1034
Note In systems with redundant power supplies, you can replace the faulty supply while the system is operating.
Note This procedure covers the removal of the power supply only. For information on removing the power entry module (PEM), see the "Removing and Installing PEMs" section.
To remove a power supply, follow these steps:
Step 1 Turn the power switch to the Off (0) position on the PEM for the power supply that you are removing. Figure 4-1 shows the location of the AC-input PEMs on the Catalyst 6503 and Catalyst 6503-E switch chassis.
Step 2 Disconnect the power cord from the power source. Do not touch the metal prongs on the power cord when it is still connected to the PEM.
Step 3 Remove the power cord from the power connection on the PEM. Do not touch the metal prongs embedded in the PEM.
Step 4 Loosen the captive installation screws on the power supply. See Figure 4-2 for the Catalyst 6503 and 6503-E switches.
Step 5 Grasp the power supply handle with one hand, and slide the power supply part of the way out of the chassis. Place your other hand underneath the power supply, as shown in Figure 4-3, and slide the power supply completely out of the chassis.
Step 6 If the power supply bay is to remain empty, install a blank power supply filler plate (Cisco part number 800-16727-01 for the Catalyst 6503 and Catalyst 6503-E switches) over the opening, and secure it with the captive installation screws.
Figure 4-1 Catalyst 6503 and Catalyst 6503-E Switches—PEM Location
Figure 4-2 Power Supply Captive Installation Screws
Figure 4-3 Handling an AC-Input Power Supply
Installing a 950 W or 1400 W AC-Input Power Supply
To install an AC-input power supply, follow these steps:
Step 1 Ensure that the system (earth) ground connection has been made.
For ground connection instructions, see the "Establishing the System Ground" section on page 3-51.
Step 2 If necessary, remove the blank power supply filler plate from the chassis power supply bay opening by loosening the captive installation screws.
Step 3 Grasp the power supply handle with one hand. Place your other hand underneath the power supply, as shown in Figure 4-3. Slide the power supply into the power supply bay. Make sure that the power supply is fully seated in the bay.
Step 4 Securely tighten the power supply captive installation screws.
See Figure 4-2 for the Catalyst 6503 and Catalyst 6503-E switches.
Caution Power supply captive installation screws must be tight to ensure protective grounding continuity.
Step 5 At the front of the chassis, plug the power cord into the PEM.
Step 6 Connect the other end of the power cord to an AC-input power source.
Caution In a system with dual power supplies, connect each power supply to a separate input source. In case of a power source failure, the second source should still be available.
Step 7 Turn the PEM power switch to the On (|) position.
Step 8 Verify the power supply operation by checking that the power supply LEDs are in the following states:
•INPUT OK LED is green
•FAN OK LED is green
•OUTPUT FAIL LED is not lit
If the LEDs indicate a power problem, see the "Identifying Startup Problems" section on page E-3 for troubleshooting information.
Removing and Installing the 2700 W AC-Input Power Supply
This section describes how to remove and install the 2700 W AC-input power supply in the Catalyst 6504-E switch. The section is divided into the following topics:
•Required Tools
•Removing a 2700 W AC-Input Power Supply
•Installing a 2700 W AC-Input Power Supply
Warning Hazardous voltage or energy is present on the backplane when the system is operating. Use caution when servicing. Statement 1034
Note In systems with redundant power supplies, you can replace the faulty supply while the system is operating.
Required Tools
You might need a flat-blade or number 2 Phillips-head screwdriver to loosen or tighten the captive installation screws on the power supply.
Removing a 2700 W AC-Input Power Supply
To remove a 2700 W AC-input power supply, follow these steps:
Step 1 Turn the power switch to the off (0) position on the power supply you are removing.
Step 2 Disconnect the power cord from the power source. Do not touch the metal prongs on the power cord while it is still connected to the power supply.
Step 3 Remove the power cord from the power connection on the power supply.
Step 4 Loosen the captive installation screws on the power supply. (See Figure 4-4.)
Figure 4-4 2700 W AC-Input Power Supply Captive Installation Screws
1
|
Power on/off switch
|
4
|
Status LEDs
|
2
|
Power supply fan
|
5
|
AC In receptacle
|
3
|
Captive installation screw
|
|
|
Step 5 Grasp both power supply handles, as shown in Figure 4-5, and slide the power supply completely out of the chassis.
Figure 4-5 Handling a 2700 W AC-Input Power Supply
Step 6 If the power supply bay is to remain empty, install a blank power supply filler plate (Cisco part number 800-16727-01) over the opening and secure it with the captive installation screws.
Installing a 2700 W AC-Input Power Supply
Warning This product requires short-circuit (overcurrent) protection, to be provided as part of the building installation. Install only in accordance with national and local wiring regulations. Statement 1045
To install an AC-input power supply, follow these steps:
Step 1 Ensure that the system (earth) ground connection has been made. For ground connection instructions, see the "Establishing the System Ground" section on page 3-51.
Step 2 If necessary, remove the blank power supply filler plate from the chassis power supply bay opening by loosening the captive installation screws.
Step 3 Verify that the power switch on the power supply is in the off (0) position.
Step 4 Grasp both power supply handles. (See Figure 4-5.) Slide the power supply into the power supply bay. Make sure that the power supply is fully seated in the bay.
Step 5 Securely tighten the power supply captive installation screws.
Warning Power supply captive installation screws must be tight to ensure protective grounding continuity. Statement 289
Step 6 Plug the power cord into the power supply AC-in receptacle.
Step 7 Connect the other end of the power cord to the AC-input power source.
Caution In a system with dual power supplies, connect each power supply to a separate source circuit. In case of a power source failure, the second source will most likely still be available.
Step 8 Turn the switch on the power supply to the on (|) position.
Step 9 Verify power supply operation by checking that the power supply LEDs are in the following states:
•INPUT OK LED is green
•FAN OK LED is green
•OUTPUT FAIL LED is not lit
If the LEDs indicate a power problem, see the "Identifying Startup Problems" section on page E-3 for troubleshooting information.
Removing and Installing the 1000 W, 1300 W, 2500 W, 3000 W, 4000 W, 6000 W, and 8700 W AC-Input Power Supplies
This section describes how to remove and install the 1000 W, 1300 W, 2500 W, 3000 W, 4000 W, 6000 W, and 8700 W AC-input power supplies in the Catalyst 6500 series switches that support them. The section is divided into the following topics:
•Required Tools
•Removing the 1000 W, 1300 W, 2500 W, 3000 W, 4000 W, 6000 W, and 8700 W AC-Input Power Supplies
•Installing the 1000 W, 1300 W, 2500 W, 3000 W, 4000 W, 6000 W, and 8700 W AC-Input Power Supplies
All six power supplies have the same basic form factor and are removed and installed using the same procedures.
Note Installing the 8700 W power supply in a Catalyst 6506, Catalyst 6509, or Catalyst 6509-NEB chassis requires you to install the system ground wire on the power supply's system ground lugs rather than on the chassis system ground pad.
Note In systems with redundant power supplies, you can replace the faulty supply while the system is operating.
Required Tools
You might need a flat-blade or number 2 Phillips-head screwdriver to loosen or tighten the captive installation screws on the power supply.
Removing the 1000 W, 1300 W, 2500 W, 3000 W, 4000 W, 6000 W, and 8700 W AC-Input Power Supplies
Warning Hazardous voltage or energy is present on the backplane when the system is operating. Use caution when servicing. Statement 1034
To remove an AC-input power supply, follow these steps:
Step 1 Turn the power switch to the off (0) position on the power supply that you are removing. (See Figure 4-6.) Turning the power switch off also disengages a pawl that unlocks the power supply from the chassis.
Step 2 Disconnect the power cord from the power source.
Step 3 If you are removing an 8700 W power supply from a Catalyst 6506, Catalyst 6509, or Catalyst 6509-NEB chassis, perform the following substeps to remove the system ground wire from the system ground posts on the power supply:
a. Loosen and remove the two M4 nuts securing the system ground lug to the two system ground posts on the power supply. Set the two nuts aside.
b. Remove and set aside the two washers from each post.
c. Remove the system ground lug from the system ground posts and set it aside.
Step 4 Loosen the screw on the cable retention device, and disconnect the power cord from the power supply being removed.
Note The AC power cord for the 4000 W power supply is hard wired to the power supply and cannot be removed.
Step 5 Loosen the captive installation screw. (See Figure 4-6.)
Caution Use both hands to install and remove power supplies. Catalyst 6500 series AC-input power supplies weigh between 14.5 pounds (6.58 kg) and 29.0 pounds (13.15 kg).
Figure 4-6 AC-Input Power Supply Front Panel
Step 6 Grasp the power supply handle with one hand, and slide the power supply part of the way out of the chassis. Place your other hand underneath the power supply, as shown in Figure 4-7, and slide the power supply completely out of the chassis.
Step 7 If the power supply bay is to remain empty, install a blank faceplate (Cisco part number 700-03104-01) over the opening, and secure it with the captive installation screw.
Step 8 If you have removed an 8700 W power supply from either a Catalyst 6506, Catalyst 6509, or Catalyst 6509-NEB chassis and you have disconnected the system (NEBS) ground from the power supply system ground studs, make sure that you reattach the system ground lug to either the chassis system ground pad if you are not installing a new 8700 W power supply or to the system ground studs if you are installing a new 8700 W power supply.
Figure 4-7 Handling an AC-Input Power Supply
Installing the 1000 W, 1300 W, 2500 W, 3000 W, 4000 W, 6000 W, and 8700 W AC-Input Power Supplies
Caution Use both hands to install and remove power supplies. Each Catalyst 6500 series AC-input power supply weighs between 14.5 pounds (6.6 kg) and 40 pounds (18.14 kg).
To install an AC-input power supply, follow these steps:
Step 1 Ensure that the system (earth) ground connection has been made. For ground connection instructions, see the "Establishing the System Ground" section on page 3-51.
Note If you are installing an 8700 W power supply in a Catalyst 6506, Catalyst 6509, or Catalyst 6509-NEB chassis, you must install the system (NEBS) ground lug on the system ground studs on the power supply faceplate rather than the system ground pad on the chassis. The increased depth of the 8700 W power supply covers the system (NEBS) ground pad on these three chassis. To install the system ground on the 8700 W power supply, see "Installing the System Ground on an 8700 W Power Supply" section on page 3-58.
Step 2 If necessary, remove the blank faceplate (Cisco part number 800-27924-xx) from the chassis power supply bay opening by loosening the captive installation screw.
Step 3 Remove the power supply from its shipping packaging.
Step 4 Verify that the power switch is in the off (0) position on the power supply that you are installing. (See Figure 4-6.)
Step 5 Grasp the power supply handle with one hand. Place your other hand underneath the power supply, as shown in Figure 4-7. Slide the power supply into the power supply bay. Make sure that the power supply is fully seated in the bay.
Step 6 Tighten the power supply captive installation screw. (See Figure 4-6.)
Step 7 If you are installing an 8700 W power supply in a Catalyst 6506, Catalyst 6509, or Catalyst 6509-NEB chassis, install the system (NEBS) ground lug on the power supply system ground studs. For installation instructions, see "Installing the System Ground on an 8700 W Power Supply" section on page 3-58
Step 8 Plug the power cord into the power supply, and tighten the screw on the cable retention device. Refer to Appendix A for a list of supported AC power cords for your particular AC-input power supply.
Note The AC power cords for the 4000 W power supply are hard wired to the power supply.
Step 9 Connect the other end of the power cord to an AC-input power source.
Caution In a chassis with dual power supplies or power supplies with multiple AC inputs, connect each AC power cord to a separate input source. In case of a power source failure, the alternate input source should still be available.
Step 10 On 8700 W power supplies, there is a relay controller switch located in the lower right quadrant of the power supply faceplate. If you are not using the 8700 W power supply's remote power-cycling feature or you have the remote power-cycling feature installed and you are using a NO relay, make sure that the switch is in the down (DEFAULT) position otherwise the power supply will not power up.
Step 11 Turn the power switch to the on (|) position on the power supply. Switching the power switch to on also engages a pawl that locks the power supply in the bay.
Step 12 Verify the power supply operation by ensuring that the power supply front panel LEDs are in these states:
•INPUT OK LED is green
Note On the 6000 W and the 8700 W power supplies, there is a separate INPUT LED for each AC power cord. Only the LED for a power supply input that has an AC power cord attached will light.
•FAN OK LED is green
•OUTPUT FAIL LED is not lit
If the LEDs indicate a power problem, see the "Identifying Startup Problems" section on page E-3 for troubleshooting information.
Removing and Installing the DC-Input Power Supplies
This section covers the DC-input power supply removal and installation procedure for the Catalyst 6500 series switches and is divided into the following topics:
•Removing and Installing a 950 W DC-Input Power Supply
•Removing and Installing a 1300 W or 2500 W DC-Input Power Supply
•Removing and Installing the 2700 W DC-Input Power Supply
•Removing and Installing a 4000 W DC-Input Power Supply
Note The DC return is to remain isolated from the system frame and the chassis (DC-I).
Removing and Installing a 950 W DC-Input Power Supply
This section describes how to remove and install the 950 W and 1400 W AC-input power supplies for the Catalyst 6503 and the Catalyst 6503-E switches. The section is divided into the following topics:
•Tools Required
•Removing a 950 W DC-Input Power Supply
•Installing a 950 W DC-Input Power Supply
Note The 950 W DC-input power supply can be installed in the Catalyst 6503 and the Catalyst 6503-E switch chassis only.
Tools Required
You might need a flat-blade or number 2 Phillips-head screwdriver to loosen or tighten the captive installation screws on the power supply.
Removing a 950 W DC-Input Power Supply
Warning Before performing any of the following procedures, ensure that power is removed from the DC circuits. To ensure that all power is removed, locate the circuit breakers or fuses on the DC power lines that service the DC circuits. Turn OFF the DC power line circuit breakers and remove the DC power line fuses. Statement 322
Warning Hazardous voltage or energy is present on the backplane when the system is operating. Use caution when servicing. Statement 1034
To remove a DC-input power supply, follow these steps:
Step 1 Identify which PEM is connected to the power supply you are removing (PEM 1 or PEM 2). Verify that the source power is off to the circuit that is connected to that PEM.
Figure 4-8 shows the location of the DC-input PEMs on the Catalyst 6503 switch chassis.
Note The system (NEBS) ground serves as the primary safety ground for the Catalyst 6503 and Catalyst 6503-E chassis that are equipped with DC-input power supplies. The DC-input power supplies for these chassis do not have a separate ground. Make sure that the chassis you are working on has the system (NEBS) ground installed.
Step 2 Loosen the captive installation screws on the power supply. (See Figure 4-9.)
Step 3 Grasp the power supply handle with one hand, and slide the power supply part of the way out of the chassis. Place your other hand underneath the power supply, as shown in Figure 4-10, and slide the power supply completely out of the chassis.
Step 4 If the power supply bay is to remain empty, install a blank power supply filler plate (Cisco part number 800-16727-01) over the opening, and secure it with the captive installation screws.
Figure 4-8 Catalyst 6503 Switch—DC-Input PEM Location
Figure 4-9 950 W DC-Input Power Supply Captive Installation Screws
Figure 4-10 Catalyst 6503 Switch—Handling a DC-Input Power Supply
Installing a 950 W DC-Input Power Supply
Warning Before performing any of the following procedures, ensure that power is removed from the DC circuits. To ensure that all power is removed, locate the circuit breakers or fuses on the DC power lines that service the DC circuits. Turn OFF the DC power line circuit breakers and remove the DC power line fuses. Statement 322
To install a 950 W DC-input power supply, follow these steps:
Step 1 Ensure that the system (earth) ground connection has been made. For ground connection installation instructions, see the "Establishing the System Ground" section on page 3-51.
Note The system (NEBS) ground serves as the primary safety ground for the Catalyst 6503 and Catalyst 6503-E chassis that are equipped with DC-input power supplies. The DC-input power supplies for these chassis do not have a separate ground. Make sure that the chassis you are working on has the system (NEBS) ground installed.
Step 2 Verify that power is off to the DC circuit connected to the DC PEM for the power supply that you are installing. As an added precaution, place the appropriate safety flag and lockout devices at the source power circuit breaker, or place a piece of adhesive tape over the circuit breaker handle to prevent accidental power restoration while you are working on the circuit.
Step 3 Grasp the power supply handle with one hand. Place your other hand underneath the power supply, as shown in Figure 4-10. Slide the power supply into the power supply bay. Make sure that the power supply is fully seated in the bay.
Step 4 Tighten the power supply captive installation screws. (See Figure 4-9.)
Caution Power supply captive installation screws must be tight to ensure protective grounding continuity.
Caution In a system with dual power supplies, connect each power supply to a separate input line. In case of a line failure, the second source should still be available.
Step 5 Verify that all connections to the DC PEM are secure.
Step 6 Remove any safety flags, lockout devices, or tape from the circuit breaker switch handle, and restore power by moving the circuit breaker switch handle to the On (|) position.
Step 7 Verify the power supply operation by ensuring that the power supply front panel LEDs are in the following states:
•INPUT OK LED is green
•FAN OK LED is green
•OUTPUT FAIL LED is not lit
If the LEDs indicate a power problem, see the "Identifying Startup Problems" section on page E-3.
Removing and Installing a 1300 W or 2500 W DC-Input Power Supply
This section covers the power supply removal and installation procedures for the 1300 W and the 2500 W DC-input power supplies and is divided into the following topics:
•Required Tools
•Removing a 1300 W or 2500 W DC-Input Power Supply
•Installing a 1300 W or 2500 W DC-Input Power Supply
Required Tools
Use a flat-blade or number 2 Phillips-head screwdriver to perform these procedures. You might also need cutters to cut any cable ties that are installed on the power supply.
Removing a 1300 W or 2500 W DC-Input Power Supply
Warning Before performing any of the following procedures, ensure that power is removed from the DC circuits. To ensure that all power is removed, locate the circuit breakers or fuses on the DC power lines that service the DC circuits. Turn OFF the DC power line circuit breakers and remove the DC power line fuses. Statement 322
Warning Hazardous voltage or energy is present on the backplane when the system is operating. Use caution when servicing. Statement 1034
Warning When installing or replacing the unit, the ground connection must always be made first and disconnected last. Statement 1046
To remove a DC-input power supply, follow these steps:
Step 1 Verify that power is off to the DC circuit on the power supply that you are removing. As an added precaution, place the appropriate safety flag and lockout devices at the source power circuit breaker, or place a piece of adhesive tape over the circuit breaker handle to prevent accidental power restoration while you are working on the circuit.
Step 2 Turn the power switch to the off (0) position on the power supply that you are removing. Turning the power switch off also disengages a pawl that unlocks the power supply from the chassis.
See Figure 4-11 for the 1300 W DC power supply or Figure 4-12 for the 2500 W DC power supply.
Step 3 Remove the two screws securing the terminal block cover, and slide the cover off the terminal block.
See Figure 4-11 for the 1300 W DC power supply or Figure 4-12 for the 2500 W DC power supply.
Step 4 Disconnect the DC-input wires from the terminal block (see Figure 4-13 for the 1300 W DC power supply or Figure 4-14 for the 2500 W DC power supply) in this order:
1. Positive (+)
2. Negative (-)
3. Ground
Note The terminals on the 1300 W DC power supply DC power cable terminal block are labeled (from top to bottom) +, -, ground. The terminals on the 2500 W DC power supply DC power cable terminal block are labeled (from top to bottom) -, +, ground.
Step 5 Loosen the captive installation screw on the power supply.
See Figure 4-13 for the 1300 W DC power supply or Figure 4-14 for the 2500 W DC power supply.
Caution Use both hands to install and remove power supplies. Each Catalyst 6500 series DC-input power supply weighs between 22 pounds (10 kg) and 33 pounds (15 kg).
Step 6 Grasp the power supply handle with one hand, and slide the power supply halfway out of the chassis. Place your other hand underneath the power supply, as shown in Figure 4-15, and slide the power supply completely out of the chassis. Set the power supply aside.
Step 7 If the power supply bay is to remain empty, install a blank faceplate (Cisco part number 700-03104-01) over the opening, and secure it with the captive installation screw.
Figure 4-11 DC-Input Power Supply Front Panel (WS-CDC-1300W)
Figure 4-12 DC-Input Power Supply Front Panel (WS-CDC-2500W)
Figure 4-13 DC-Input Wire Connections on the Terminal Block (WS-CDC-1300W)
Figure 4-14 DC-Input Wire Connections on the Terminal Block (WS-CDC-2500W)
Figure 4-15 Handling a DC-Input Power Supply
Installing a 1300 W or 2500 W DC-Input Power Supply
Warning Before performing any of the following procedures, ensure that power is removed from the DC circuits. To ensure that all power is removed, locate the circuit breakers or fuses on the DC power lines that service the DC circuits. Turn OFF the DC power line circuit breakers and remove the DC power line fuses. Statement 322
Warning When installing or replacing the unit, the ground connection must always be made first and disconnected last. Statement 1046
To install a DC-input power supply, follow these steps:
Step 1 Ensure that the system (earth) ground connection has been made. For ground connection installation instructions, see the "Establishing the System Ground" section on page 3-51.
Step 2 Verify that power is off to the DC circuit on the power supply that you are installing. As an added precaution, place the appropriate safety flag and lockout devices at the source power circuit breaker, or place a piece of adhesive tape over the circuit breaker handle to prevent accidental power restoration while you are working on the circuit.
Step 3 Verify that the power switch is in the off (0) position on the power supply that you are installing.
See Figure 4-11 for the 1300 W DC power supply or Figure 4-12 for the 2500 W DC power supply.
Caution Use both hands to install and remove power supplies. Each Catalyst 6500 series DC-input power supply weighs between 22 pounds (10 kg) and 28 pounds (12.7 kg).
Step 4 Grasp the power supply handle with one hand, and place your other hand underneath the power supply. Slide the power supply into the power supply bay. Make sure that the power supply is fully seated in the bay. (See Figure 4-15.)
Step 5 Tighten the power supply captive installation screw. (See Figure 4-11 for the 1300 W DC power supply or Figure 4-12 for the 2500 W DC power supply.)
Step 6 Remove the two screws securing the terminal block cover, and slide the cover off of the terminal block.
See Figure 4-11 for the 1300 W DC power supply or Figure 4-12 for the 2500 W DC power supply.
Step 7 Attach the appropriate lugs to the DC-input wires. The maximum width of a lug is 0.300 inch (7.6 mm).
Note The wire should be sized according to local and national installation requirements and electrical codes. Use only copper wire. For North American installations of 2500 WDC-input power supplies, use fine-stranded copper conductors rated for 90°C.
Step 8 Connect the DC-input wires to the terminal block (see Figure 4-16 for the 1300 W DC power supply or Figure 4-17 for the 2500 W DC power supply) in this order:
1. Ground
2. Negative (-)
3. Positive (+)
Note The terminals on the 1300 W DC power supply DC power cable terminal block are labeled (from top to bottom) +, -, ground. The terminals on the 2500 W DC power supply DC power cable terminal block are labeled (from top to bottom) -, +, ground.
Step 9 After ensuring that all wire connections are secure, reinstall the terminal block cover.
Caution To prevent a short circuit or shock hazard after wiring the DC-input power supply, you must reinstall the terminal block cover.
Caution In a system with dual power supplies, connect each power supply to a separate power source. In case of a power source failure to one supply, the second power source should still be available.
Step 10 Remove any safety flag and lockout devices or any tape from the circuit breaker switch handle, and restore power by moving the circuit breaker switch handle to the on (|) position.
Step 11 Turn the power switch to the on (|) position on the power supply. Turning on the power switch also engages a pawl that locks the power supply in the chassis.
Step 12 Verify the power supply operation by ensuring that the power supply front panel LEDs are in these states:
•INPUT OK LED is green
•FAN OK LED is green
•OUTPUT FAIL LED is not lit
If the LEDs indicate a power problem, see the "Identifying Startup Problems" section on page E-3.
Figure 4-16 DC-Input Power Supply Connectors (WS-CDC-1300W)
Figure 4-17 DC-Input Power Supply Connectors (WS-CDC-2500W)
Removing and Installing the 2700 W DC-Input Power Supply
This section covers the power supply removal and installation procedures for the 2700 W DC-input power supply on the Catalyst 6504-E chassis and is divided into the following topics:
•Required Tools
•Removing a 2700 W DC-Input Power Supply
•Installing a 2700 W DC-Input Power Supply
The 2700 W DC-input power supply can operate at either 1350 W or at 2700 W. If you want to operate the power supply at 1350 W, you only need to connect one pair of source DC cables to either the VE-1 or the VE-2 pair of posts on the power supply terminal block. If you want to operate the power supply at 2700 W, you need to connect two pairs of source DC cables to the VE-1 and the VE-2 pairs of posts on the power supply terminal block.
Note For proper 2700 W DC-input redundant power configurations, all of the source DC for one 2700 W DC-input power supply must come from the same battery system (A feed); all of the source DC for the other 2700 W DC-input power supply must come from another battery system (B feed).
Note For multiple DC-input power supplies, each DC input must be protected by a dedicated circuit breaker or a fuse. The circuit breaker or fuse must be sized according to the power supply input rating and the local or national electrical code requirements.
Figure 4-18 shows a 2700 W DC-input power supply (p/n PWR-2700-DC/4) cabled for 2700 W operation with the installation components identified.
Note This illustration shows the source DC cables and the ground cable routed into the power supply from the right side. Two pairs of source DC cables are shown indicating that the power supply is operating at 2700 W. The source DC cables and the ground cable can also be routed out of the left-side of the power supply, if necessary.
Use this illustration as a reference for identifying components when removing or installing the power supply.
Figure 4-18 2700 W DC-Input Power Supply Features
1
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Captive installation screw (4x)
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2
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Source DC terminal block
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3
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Status LEDs
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4
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Terminal block cover
|
5
|
Detached cable guide, top half
|
6
|
Ground terminal block
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7
|
Fixed cable guide, top half
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8
|
Detached cable guide, bottom half
|
9
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Tie wrap (for source DC cables)
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10
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Fixed cable guide, bottom half
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11
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Tie wrap (for ground cable)
|
|
|
Required Tools
The following tools are required for the power supply removal and installation procedures:
•Number 2 Phillips-head screwdriver
•1/4-inch open-ended wrench or 1/4-inch nutdriver
•Wire cutters to cut the cable tie wraps
Additional tools might be necessary to install the lugs on the source DC and the gound cables. Additionally, the lugs for the source DC cables and the ground cable are not provided; you must obtain them on your own.
Removing a 2700 W DC-Input Power Supply
Warning Before performing any of the following procedures, ensure that power is removed from the DC circuits. To ensure that all power is removed, locate the circuit breakers or fuses on the DC power lines that service the DC circuits. Turn OFF the DC power line circuit breakers and remove the DC power line fuses. Statement 322
Warning Voltage is present on the backplane when the system is operating. To reduce risk of an electric shock, keep hands and fingers out of the power supply bays and backplane areas. Statement 166
To remove a DC-input power supply, follow these steps:
Step 1 Verify that source DC power is off to the DC circuit that feeds the power supply that you are removing. As an added precaution, place the appropriate safety flag and lockout devices at the source DC power circuit breaker, or place a piece of adhesive tape over the circuit breaker handle to prevent accidental power restoration while you are working on the circuit.
Step 2 Remove the four screws that secure the terminal block cover (clear plastic) and slide the cover off of the terminal block. Set the cover and the screws aside. (See Figure 4-19.)
Step 3 Remove the two screws securing the fixed cable guide top half and set the cable guide piece and the screws aside. (See Figure 4-19.)
Step 4 Remove the two screws securing the detached cable guide top half to the bottom half. Remove both cable guide pieces and the screws and set them aside.
Note In addition to the two cable guides, there might be a tie wrap securing the source DC cables and two tie wraps securing the ground cable to the fixed cable guide. You will need to cut all of these tie wraps in order to free the source DC cables and the ground cable for removal.
Figure 4-19 Removing the Terminal Block Cover and the Cable Guides
1
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Terminal block cover
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2
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Detached cable guide, top half
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3
|
Fixed cable guide, top half
|
4
|
Detached cable guide, bottom half
|
5
|
Tie wrap ( for source DC cables)
|
|
|
Step 5 Disconnect the DC-input cables from the terminal block (Figure 4-20) in this order:
•Positive (+) source DC cable from the +VE-1 terminal block post
•Negative (-) source DC cable from the -VE-1 terminal block post
Note If you have a second pair of source DC cables attached to the VE-2 terminal block posts, you need to remove the second positive (+) and negative (-) source DC cables, in that order, before you remove the ground cable.
•Ground cable from the ground terminal posts
Save the 1/4-20 nut and the split-ring washer from each terminal block post and set them aside.
Warning When installing the unit, always make the ground connection first and disconnect it last. Statement 42
Figure 4-20 Disconnecting the Source DC Cables and Ground Cable
Step 6 Loosen the four captive installation screws on the power supply.
Caution Use both hands to install and remove power supplies. Each PWR-2700-DC/4 DC-input power supply weighs 19.8 pounds (9.0 kg).
Step 7 Grasp both power supply handles, as shown in Figure 4-21, and slide the power supply completely out of the chassis and set it aside.
Figure 4-21 Handling a DC-Input Power Supply
Step 8 If the power supply bay is to remain empty, install a blank power supply filler plate (Cisco part number 700-03104-01) over the opening, and secure it with the captive installation screws.
Installing a 2700 W DC-Input Power Supply
This section provides the procedures for installing a 2700 W DC-input power supply in the Catalyst 6504-E switch chassis. The 2700 W DC-input power supply can operate at either 1350 W or at 2700 W. If you want to operate the power supply at 1350 W you only need to connect one pair of source DC cables to either the VE-1 or the VE-2 lugs on the power supply terminal block. If you want to operate the power supply at 2700 W, you need to connect two pairs of source DC cables to the VE-1 and the VE-2 lugs on the power supply terminal block.
Warning Before performing any of the following procedures, ensure that power is removed from the DC circuits. To ensure that all power is removed, locate the circuit breakers or fuses on the DC power lines that service the DC circuits. Turn OFF the DC power line circuit breakers and remove the DC power line fuses. Statement 322
Note For proper 2700 W DC-input redundant power configurations, all of the source DC for one 2700 W DC-input power supply must come from the same battery system (A feed); all of the source DC for the other 2700 W DC-input power supply must come from another battery system (B feed).
Note For multiple DC-input power supplies, each DC input must be protected by a dedicated circuit breaker or a fuse. The circuit breaker or fuse must be sized according to the power supply input rating and the local or national electrical code requirements.
To install the 2700 W DC-input power supply in the Catalyst 6504-E chassis and cable it to source DC, follow these steps:
Step 1 Ensure that the system (earth) ground connection has been made. For system ground connection installation instructions, see the "Establishing the System Ground" section on page 3-51.
Step 2 Remove the power supply from its shipping container and remove any packaging material.
Step 3 Locate the plastic bags that accompanied the power supply and set them aside. One bag contains one source DC cable guide, terminal block cover (plastic) with four screws, and two cable ties. The other plastic bag contains the 1/4-20 nuts and lock-washers for the terminal posts. You will use these items later in the procedure.
Step 4 Verify that source DC power is off to the DC circuit that feeds the power supply that you are installing. As an added precaution, place the appropriate safety flag and lockout devices at the source DC circuit breaker, or place a piece of adhesive tape over the circuit breaker handle to prevent accidental power restoration while you are working on the circuit.
Step 5 Grasp both power supply handles, as shown in Figure 4-22. Slide the power supply into the power supply bay. Make sure that the power supply is fully seated in the bay. Tighten the four captive installation screws.
Warning Power supply captive installation screws must be tight to ensure protective grounding continuity. Statement 289
Figure 4-22 Installing the Power Supply in the Chassis
Step 6 Determine whether you will be routing the source DC cables on the left- or right-side of the power supply. Loosen and remove the two screws securing the top half of the fixed cable guide on the side you will be routing the source DC cables. Remove the top half of the cable guide and set it and the screws aside.
Step 7 Attach the appropriate size and type of lugs to the source DC cables and the ground cable.
The maximum width of a lug is 0.300 inch (7.6 mm). The source DC cables and the ground cable must be sized according to local and national installation requirements. Use only copper wire. The power supply terminal block lug opening width is 0.62 inch (15.8 mm). The terminal posts are centered 0.63 inches (15.88 mm) apart and have a 1/4-20 thread. We recommend that you use an appropriately sized industry standard 2-hole, standard barrel compression lug. The power supply ground posts also have 1/4-20 threads and require two 1/4-inch split-ring washers and two 1/4-20 hex nuts (one for each post).
Note For 2700 W power supplies, use fine-stranded copper conductors that are rated for 90-degrees Celsius for North American installations.
Note For proper 2700 W DC-input redundant power configurations, all of the source DC for one 2700 W DC-input power supply must come from the same battery system (A feed); all of the source DC for the other 2700 W DC-input power supply must come from another battery system (B feed).
Note For multiple DC-input power supplies, each DC input must be protected by a dedicated circuit breaker or a fuse. The circuit breaker or fuse must be sized according to the power supply input rating and the local or national electrical code requirements.
Step 8 Connect the source DC cable lugs to the 2700 W power supply terminal block posts (Figure 4-23) in this order:
•Ground cable lug to the ground terminal posts
•Negative (-) source DC cable lug to terminal post -VE-1
•Positive (+) source DC cable lug to terminal post +VE-1
Note If you are only going to install one pair of source DC cables (1350 W operation), you can attach the source DC cables to either the VE-1 or VE-2 pair of terminal posts. Also notice that there is only one ground connection on the power supply faceplate.
Figure 4-23 Attaching the Source DC Cables and the Ground Cable
Position the source DC cables in the fixed cable guide. Place the top half of the fixed cable guide over the source DC cables and secure the top half of the cable guide to the bottom half with two screws. Figure 4-24 shows how the source DC cables are routed from the left side of the power supply.
Warning When installing the unit, always make the ground connection first and disconnect it last. Statement 42
Step 9 Route and secure the ground cable to the fixed cable guide loops with the two cable-ties supplied with the power supply. (See Figure 4-24.)
Step 10 Position the clear plastic terminal block cover over the terminal block and secure it to the power supply using the four supplied screws. (See Figure 4-24.)
Figure 4-24 Securing the Cables to the Cable Guides
Step 11 Install the detached source DC cable guide that is supplied with the power supply (see Figure 4-25):
a. Position the thicker half of the cable guide under the two or four source DC cables and align the cables with the grooves in the cable guide. The cable guide should be placed between the terminal block and the fixed cable guide.
b. Place the upper half of the cable guide over the source DC cables and secure the two halves of the cable guide together with the two supplied screws. Do not tighten the screws at this time.
c. Slide the cable guide toward the terminal block and position it as close to the terminal block as possible.
d. Tighten the two cable guide screws.
e.
