Table Of Contents
Installing the Switch
Rack-Mounting Guidelines
Unpacking the Switch
Chassis Installation Kits and Cable Guides
Installing a Catalyst 6503 or Catalyst 6503-E Switch Chassis
Installation Accessory Kit
Rack-Mount Brackets on the Catalyst 6503 and the Catalyst 6503-E Switch Chassis
Rack-Mounting the Chassis
What is Next
Optional Installation Kits
Installing a Catalyst 6504-E Switch Chassis
Installation Accessory Kit
L Brackets on the Catalyst 6504-E Switch Chassis
Rack-Mounting the Chassis
What is Next
Optional Installation Kits
Installing a Catalyst 6506 or Catalyst 6506-E Switch Chassis
Installation Accessory Kits
L Brackets on the Catalyst 6506 and the Catalyst 6506-E Switch Chassis
Installing the 3 RU Rack-Mount Shelf Kit
Rack-Mounting the Chassis
What is Next
Optional Installation Kits
Installing a Catalyst 6509 or Catalyst 6509-E Switch Chassis
Installation Accessory Kits
L Brackets on the Catalyst 6509 and Catalyst 6509-E Switches
Installing the 3 RU Rack-Mount Shelf Kit
Rack-Mounting the Chassis
What is Next
Optional Installation Kits
Installing a Catalyst 6509-NEB or Catalyst 6509-NEB-A Switch Chassis
Installation Accessory Kits
L Brackets and the Optional Cable Guide on the Catalyst 6509-NEB Switch
L Brackets on the Catalyst 6509-NEB-A Switch Chassis
Installing the 3 RU Rack-Mount Shelf Kit
Rack-Mounting the Chassis
Installing the Cable Management System (Catalyst 6509-NEB-A Only)
Replacing the Cable Guide
What is Next
Optional Installation Kits
Installing a Catalyst 6509-V-E Switch Chassis
Installation Accessory Kit
L Brackets on the Catalyst 6509-V-E Switch Chassis
Installing the 3 RU Rack-Mount Shelf
Rack-Mounting the Chassis
Installing the Cable Management System (Optional)
What is Next
Optional Installation Kits
Installing a Catalyst 6513 Switch Chassis
Installation Accessory Kit
L Brackets on the Catalyst 6513 Switch Chassis
Installing the 3 RU Rack-Mount Shelf Kit
Rack-Mounting the Chassis
What is Next
Optional Installation Kits
Generic Installation Procedures
Installing the 3 RU Rack-Mount Shelf Kit
Required Tools
Installing the Shelf Brackets and Crossbar Bracket
Installing the Rubber Feet Kit
Installing the Stabilizer Bracket Kit
Establishing the System Ground
Required Tools and Equipment
Connecting the System Ground
Installing the System Ground on an 8700 W Power Supply
Installing the Power Supplies in the Switch Chassis
Attaching the Interface Cables
Connecting the Supervisor Engine Console Port
Connecting the Supervisor Engine Uplink Ports
Installing and Cabling GBIC Transceiver Uplink Ports
Installing and Cabling SFP Transceiver Uplink Ports
Installing and Cabling 10GBASE-X XENPAK Uplink Ports
Installing and Cabling 10GBASE-X X2 Uplink Ports
Using the Catalyst 6509-V-E Cable Management System
Verifying Switch Chassis Installation
Online Diagnostics
Installing the Switch
Note 
In this publication, the term Catalyst 6500 series refers only to the switch chassis listed in Chapter 1. The Catalyst 6000 series switches (Catalyst 6006 and Catalyst 6009 switches) are described in a separate publication, the Catalyst 6000 Series Switch Installation Guide.
This chapter describes how to install a Catalyst 6500 series switch. The chapter is divided into sections that cover installing the different Catalyst 6500 series chassis. Pointers within the overall chassis installation procedures point to separate installation procedures that cover installing various components and assemblies. The process of installing the switch can be broken down into a series of tasks. These tasks are listed in Table 3-1.
Table 3-1 Catalyst 6500 Series Switch Installation Process
Task
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Description
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Unpacking the switch
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Remove the switch from the packaging materials.
Note We recommend that you save the packaging material for use later if you need to move the chassis.
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Installing the switch
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All Catalyst 6500 series chassis can be rack-mounted. Some chassis offer the option of installation as a freestanding unit through the use of rubber feet or stabilizer brackets.
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Connecting the chassis to system ground
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Construct and attach a system ground wire to the chassis.
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Installing and cabling the power supply or supplies
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Normally, one power supply is shipped installed in the chassis. The second power supply, if part of the switch configuration, is shipped separately. You now install the second power supply and connect the power supplies to source power, either AC or DC.
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Cabling the supervisor engine and modules to the network
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The various ports on the supervisor engine and on the modules that are installed in the chassis must be connected to the network. This process can involve only attaching a network interface cable to the module port, or it can include the installation of a transceiver of some type in the supervisor engine or module port, and then attaching the network interface cable.
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Powering up the chassis
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After completing the network cabling and making sure that system ground is connected, the power supplies can be turned on. The system powers up and runs through a set of built-in diagnostics.
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The chapter is divided into the following topics:
•Rack-Mounting Guidelines
•Unpacking the Switch
•Chassis Installation Kits and Cable Guides
•Installing a Catalyst 6503 or Catalyst 6503-E Switch Chassis
•Installing a Catalyst 6504-E Switch Chassis
•Installing a Catalyst 6506 or Catalyst 6506-E Switch Chassis
•Installing a Catalyst 6509 or Catalyst 6509-E Switch Chassis
•Installing a Catalyst 6509-NEB or Catalyst 6509-NEB-A Switch Chassis
•Installing a Catalyst 6509-V-E Switch Chassis
•Installing a Catalyst 6513 Switch Chassis
•Generic Installation Procedures
•Establishing the System Ground
•Installing the Power Supplies in the Switch Chassis
•Attaching the Interface Cables
•Verifying Switch Chassis Installation
Warning This unit is intended for installation in restricted access areas. A restricted access area can be accessed only through the use of a special tool, lock and key, or other means of security. Statement 1017
Warning Only trained and qualified personnel should be allowed to install, replace, or service this equipment. Statement 1030
Warning Ultimate disposal of this product should be handled according to all national laws and regulations. Statement 1040
Warning This equipment must be installed and maintained by service personnel as defined by AS/NZS 3260. Incorrectly connecting this equipment to a general-purpose outlet could be hazardous. The telecommunications lines must be disconnected 1) before unplugging the main power connector or 2) while the housing is open, or both. Statement 1043
Warning This product requires short-circuit (overcurrent) protection, to be provided as part of the building installation. Install only in accordance with national and local wiring regulations. Statement 1045
Warning During this procedure, wear grounding wrist straps to avoid ESD damage to the card. Do not directly touch the backplane with your hand or any metal tool, or you could shock yourself. Statement 94
Note If you are installing a freestanding (not rack-mounted) Catalyst 6509-NEB or Catalyst 6513 switch, you must install the stabilizer bracket kit, which is included as part of the accessory kit for these two switch chassis.
Before starting the installation procedures in this chapter, see the "Site Preparation Checklist" section on page 2-23 to verify that all site planning activities were completed.
Rack-Mounting Guidelines
The Catalyst 6500 series switches are designed to be installed in both open and enclosed racks. Before rack-mounting the switch, ensure that the equipment rack complies with the following guidelines:
•The width of the rack, measured between the two front-mounting strips or rails, must be 17.75 inches (45.09 cm).
•The depth of the rack, measured between the front- and rear-mounting strips, must be at least 19.25 inches (48.9 cm).
Note All of the Catalyst 6500 series switch chassis are designed to install in standard 19-inch racks.
•The rack must have sufficient vertical clearance to insert the chassis. The chassis heights are as follows:
–Catalyst 6503 switch—7 inches (17.8 cm) (4 RU)
–Catalyst 6503-E switch—7 inches (17.8 cm) (4 RU)
–Catalyst 6504-E switch—8.7 inches (22.1 cm) (5 RU)
–Catalyst 6506 switch—20.1 inches (51.1 cm) (12 RU)
–Catalyst 6506-E switch—20.1 inches (51.1 cm) (12 RU)
–Catalyst 6509 switch—25.2 inches (64.0 cm) (15 RU)
–Catalyst 6509-E switch—25.2 inches (64.0 cm) (15 RU)
–Catalyst 6509-NEB switch—33.3 inches (84.6 cm) (20 RU)
–Catalyst 6509-NEB-A switch—36.65 inches (93.1 cm) (21 RU)
–Catalyst 6509-V-E switch—36.65 inches (93.1 cm) (21 RU)
–Catalyst 6513 switch—33.3 inches (84.6 cm) (20 RU)
Note Chassis height is sometimes measured in rack units (RU or just U) where 1 RU or 1 U equals 1.75 in (44.45 mm). A typical server rack is 42 RU or 42 U in height.
Caution If the rack is on wheels, ensure that the brakes are engaged and that the rack is stabilized.
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Warning
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To prevent bodily injury when mounting or servicing this unit in a rack, you must take special precautions to ensure that the system remains stable. The following guidelines are provided to ensure your safety:
•This unit should be mounted at the bottom of the rack if it is the only unit in the rack.
•When mounting this unit in a partially filled rack, load the rack from the bottom to the top with the heaviest component at the bottom of the rack.
•If the rack is provided with stabilizing devices, install the stabilizers before mounting or servicing the unit in the rack. Statement 1006
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Note To maintain proper air circulation through the Catalyst switch chassis, we recommend that you maintain a minimum 6-inch (15 cm) separation between a wall and the chassis air intake or a wall and the chassis air exhaust. You should also allow a minimum separation of 12 inches (30.5 cm) between the hot air exhaust on one chassis and the air intake on another chassis. Failure to maintain adequate air space can cause the chassis to overheat and the system to fail. On Catalyst switch chassis in which the airflow is from front to back, the chassis may be placed side-by-side.
Unpacking the Switch
Tip Do not discard the shipping container when you unpack the switch. Flatten the shipping cartons and store them with the pallet. You will need these containers if you need to move or ship the switch in the future. Repacking instructions are provided in Appendix C, "Repacking the Switch."
To check the contents of the shipping container, perform the following:
•Check the contents of the accessory kit. Verify that you received all listed equipment, which should include the following:
–Switch hardware and software documentation, if ordered
–Optional equipment that you ordered, such as network interface cables, transceivers, or special connectors
•Check the modules in each slot. Ensure that the configuration matches the packing list and that all of the specified interfaces are included.
Note The Catalyst 6503-E and the Catalyst 6504-E switch chassis are shipped with a shipping bracket installed across the front of the chassis slots. Do not remove the shipping bracket at this time; remove the shipping bracket after you have installed the chassis in the rack.
Chassis Installation Kits and Cable Guides
Each Catalyst 6500 series chassis ships with an accessory kit. Shipped as part of the accessory kit are chassis installation kits and cable guides. The chassis installation kits and cable guide contents vary between chassis. Installation kits and cable guides for each Catalyst 6500 series chassis are listed in Table 3-2.
Table 3-2 Chassis Installation Kits and Cable Guides
Chassis
|
Installation Kits and Cable Guides
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Catalyst 6503 and Catalyst 6503-E
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•Standard 19-inch rack-mount brackets (factory-installed on the chassis). Associated rack-mounting hardware is included in the accessory kit.
•Two 3-slot cable management guides are included in the accessory kit.
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Catalyst 6504-E
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•Standard 19-inch L brackets (factory-installed on the chassis). Associated rack-mounting hardware is included in the accessory kit.
•Two 4-slot cable management guides are included in the accessory kit.
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Catalyst 6506 and Catalyst 6506-E
|
•Standard 19-inch rack-mount L brackets (factory-installed on the chassis). Associated rack-mounting hardware is included in the accessory kit.
•3 RU rack-mount shelf kit is included in the accessory kit.
•Two 6-slot cable management guides are included in the accessory kit.
•Catalyst 6506-E only—Rubber feet installation kit is included in the accessory kit. (The kit is used when installing the chassis as a freestanding unit on a table or shelf.)
Note An optional center rack-mount kit for 23-inch, telco-style racks is available for both of these chassis. The kit is not included as part of the standard accessory kit, but is available as a separately orderable item (WS-C6597=). Installation instructions are included with the kit.
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Catalyst 6509 and Catalyst 6509-E
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•Standard 19-inch rack-mount L brackets (factory-installed on the chassis). Associated rack-mounting hardware is included in the accessory kit.
•3 RU rack-mount shelf kit is included in the accessory kit.
•Two 9-slot cable management guides are included in the accessory kit.
•Catalyst 6509-E only—Rubber feet installation kit is included in the accessory kit. (The kit is used when installing the chassis as a freestanding unit on a table or shelf.)
Note An optional center rack-mount kit for 23-inch, telco-style racks is available for both of these chassis. The kit is not included as part of the standard accessory kit, but is available as a separately orderable item (WS-C6597=). Installation instructions are included with the kit.
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Catalyst 6509-NEB
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•Standard 19-inch rack-mount L brackets (factory-installed on the chassis). Associated rack-mounting hardware is included in the accessory kit.
•3 RU rack-mount shelf kit is included in the accessory kit.
•Stabilizer bracket installation kit is included in the accessory kit. (The kit is required when installing the chassis as a freestanding unit.)
•One cable management guide is included in the accessory kit.
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Catalyst 6509-NEB-A
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•Standard 19-inch rack-mount L brackets (factory-installed on the chassis). Associated rack-mounting hardware is included in the accessory kit.
•3 RU rack-mount shelf kit is included in the accessory kit.
•One 9-slot vertical chassis cable management system is included in the accessory kit.
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Catalyst 6509-V-E
|
•Standard 19-inch rack-mount L brackets (factory-installed on the chassis). Associated rack-mounting hardware is included in the accessory kit.
•3 RU rack-mount shelf kit is included in the accessory kit.
•One cable management system is included in the accessory kit.
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Catalyst 6513
|
•Standard 19-inch rack-mount L brackets (factory-installed on the chassis). Associated rack-mounting hardware is included in the accessory kit.
•3 RU rack-mount shelf kit is included in the accessory kit.
•Stabilizer bracket installation kit is included in the accessory kit. (The kit is required when installing the chassis as a freestanding unit.)
•Two 13-slot cable management guides are included in the accessory kit.
Note An optional center rack-mount kit for 23-inch, telco-style racks is available for this chassis. The kit is not included as part of the standard accessory kit, but is available as a separately orderable item (WS-6513-RACK-MNT=). Installation instructions are included with the kit.
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Installing a Catalyst 6503 or Catalyst 6503-E Switch Chassis
This section provides procedures for installing either a Catalyst 6503 or a Catalyst 6503-E switch chassis in a rack assembly and installing the optional cable guide assemblies.
Installation Accessory Kit
The Catalyst 6503 and Catalyst 6503-E switch chassis are both designed to be installed in a standard 19-inch rack, either open or enclosed, using 19-inch rack-mount brackets that are factory installed on the left-front and right-front of the chassis. Included in the installation accessory kit are both 10-32 x 0.75-inch and 12-24 x 0.75-inch screws that are used to secure the chassis in the rack.
Note Depending on the manufacturer, the rack posts might be prethreaded to accept either 10-32 or 12-24 screws. If the rack posts are not prethreaded, you must install 10-32 or 12-24 clip nuts or cage nuts to secure the rack-mount screws. The clip nuts or the cage nuts are not included as part of the accessory kit and must be obtained on your own.
Also included in the accessory kit are two optional cable guides. The two cable guides are installed on the front left- and right-sides of the chassis using the same sets of screws (either 10-32 or 12-24) that secure the chassis rack-mount brackets to the rack posts.
Rack-Mount Brackets on the Catalyst 6503 and the Catalyst 6503-E Switch Chassis
The Catalyst 6503 and the Catalyst 6503-E switch chassis are shipped with the two rack-mount brackets factory-installed on the front sides of the chassis. The rack-mount brackets are secured to the chassis with eight M3 Phillips-head countersunk screws (four screws on each side) as shown in Figure 3-1.
Note The Catalyst 6503-E chassis has a chassis shipping bracket installed across the module slots. The bracket has been removed for clarity in Figure 3-1. The Catalyst 6503 switch chassis does not have this shipping bracket.
Note The rack-mount brackets can also be reversed and installed on the rear of the chassis as an alternative method of installation.
Figure 3-1 Rack-Mount Brackets on the Catalyst 6503 and the Catalyst 6503-E Switch Chassis
Rack-Mounting the Chassis
Note The chassis are designed to be mounted in equipment racks that meet ANSI/EIA 310-D and ETS 300-119 standards.
Warning Two people are required to lift the chassis. To prevent injury, keep your back straight and lift with your legs, not your back. Statement 164
Tip We recommend that you have a third person to assist in this procedure.
To install the switch chassis into the equipment rack, follow these steps:
Step 1 Determine the positioning of the chassis in the rack enclosure. Identify the rack post holes that will be used. If the rack post holes are prethreaded, determine if the threads are 10-32 or 12-24. If the rack post holes are unthreaded, install either 10-32 or 12-24 clip or cage nuts over the holes to accept the installation screws.
Note Clip or cage nuts are not included as part of the accessory kit that comes with the chassis. You must obtain them yourself.
Step 2 If you are installing a Catalyst 6503-E switch chassis, you must remove the chassis shipping bracket before you install the chassis in the rack. Perform the following substeps:
a. Loosen and remove the four M5 screws that secure the chassis shipping bracket to the chassis rack mount brackets. (See Figure 3-2.)
b. Lift up slightly on the shipping bracket to disengage the two bracket hooks from the rack-mount brackets.
c. Remove the shipping bracket and save it. You must reinstall the shipping bracket if you relocate the chassis.
Figure 3-2 Removing the Catalyst 6503-E Chassis Shipping Bracket
1
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Chassis shipping bracket
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2
|
M5 Phillips-head screws (4x)
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Step 3 With a person standing at each side of the chassis, grasp the chassis handle with one hand, and use the other hand near the back of the chassis for balance. Slowly lift the chassis in unison. Avoid sudden twists or moves to prevent injury.
Tip Have a third person install the rack-mount screws while two people support the chassis in the rack enclosure.
Step 4 Align the mounting holes in the rack-mount bracket with the mounting holes in the equipment rack.
Step 5 If you want to install one or both of the optional cable guides, position the cable guide so that the cable guide mounting holes are aligned with rack-mount holes and the rack post holes. (See Figure 3-3.)
Step 6 Install a minimum of eight 10-32 or 12-24 screws (four on each side) through the cable guide mounting holes, rack-mount bracket holes, rack post holes, and into the clip nuts to secure the cable guides and the chassis to the rack post. (See Figure 3-3.)
Step 7 Use a tape measure or level to verify that the chassis is installed straight and level.
Figure 3-3 Installing a Catalyst 6503 or Catalyst 6503-E Switch Chassis in a Rack
What is Next
After installing the chassis in its location, complete the installation process by following these procedures:
•Connecting the chassis to system ground. See "Establishing the System Ground" section.
•Installing and connecting the Power Entry Modules (PEMs) and the power supplies to source power. Go to Chapter 4 for information on how to install and cable the PEMs and the power supplies.
•Connecting the network interface cables to the supervisor engine and modules. This may involve installing transceivers before you attach the network interface cables. See "Attaching the Interface Cables" section.
•Powering-up the chassis and verifying the installation. See "Verifying Switch Chassis Installation" section.
Optional Installation Kits
There are no optional installation kits available for either the Catalyst 6503 or the Catalyst 6503-E switch chassis.
Installing a Catalyst 6504-E Switch Chassis
This section provides procedures for installing a Catalyst 6504-E switch chassis in a rack assembly and installing the optional cable guide assemblies.
Installation Accessory Kit
The Catalyst 6504-E switch chassis is designed to be installed in a standard 19-inch rack, either open or enclosed. The chassis is shipped with the 19-inch rack-mount L brackets factory installed on the left-front and right-front of the chassis. Included in the accessory kit are both 10-32 x 0.75-inch and 12-24 x 0.75-inch screws that are used to secure the chassis in the rack.
Note Depending on the manufacturer, the rack posts might be prethreaded to accept either 10-32 or 12-24 screws. If the rack posts are not prethreaded, you must install 10-32 or 12-24 clip nuts or cage nuts to secure the rack-mount screws. The clip nuts or the cage nuts are not included as part of the accessory kit and must be obtained on your own.
Also included in the accessory kit are two optional cable guides. The two cable guides are installed on the front left- and right-side of the chassis using the same sets of screws (10-32 or 12-24) that secure the chassis rack-mount L brackets to the rack posts.
L Brackets on the Catalyst 6504-E Switch Chassis
The Catalyst 6504-E switch chassis is shipped with the two L brackets installed on the front sides of the chassis. The L brackets are secured to the chassis with six M4 Phillips-head countersunk screws (three screws on each side) as shown in Figure 3-4.
Note The Catalyst 6504-E chassis has a chassis shipping bracket installed across the module slots. The bracket has been removed in Figure 3-4 for clarity.
Note The L brackets can also be reversed and installed on the rear of the chassis as an alternative method of installation.
Figure 3-4 L Brackets on the Catalyst 6504-E Switch Chassis
Rack-Mounting the Chassis
Note The chassis are designed to be mounted in equipment racks that meet ANSI/EIA 310-D and ETS 300-119 standards.
Warning Two people are required to lift the chassis. To prevent injury, keep your back straight and lift with your legs, not your back. Statement 164
Tip We recommend that you have a third person to assist in this procedure.
To install the switch chassis into the equipment rack, follow these steps:
Step 1 Determine the positioning of the chassis in the rack enclosure. Identify the rack post holes that will be used. If the rack post holes are prethreaded, determine if the threads are 10-32 or 12-24. If the rack post holes are unthreaded, install either 10-32 or 12-24 clip or cage nuts over the holes to accept the installation screws.
Note Clip or cage nuts are not included as part of the accessory kit that comes with the chassis. You must obtain them yourself.
Step 2 Remove the chassis shipping bracket before you install the chassis in the rack. Perform the following substeps:
a. Loosen and remove the four M5 screws that secure the chassis shipping bracket to the chassis rack mount brackets. (See Figure 3-5.)
b. Lift up slightly on the shipping bracket to disengage the two shipping bracket hooks from the rack-mount L brackets.
c. Remove the shipping bracket and save it. You must reinstall the shipping bracket if you relocate the chassis.
Figure 3-5 Removing the Catalyst 6504-E Chassis Shipping Bracket
1
|
Chassis shipping bracket
|
2
|
M5 Phillips-head screws (4x)
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Step 3 With a person standing at each side of the chassis, grasp the chassis handle with one hand, and use the other hand near the back of the chassis for balance. Slowly lift the chassis in unison. Avoid sudden twists or moves to prevent injury.
Tip Have a third person install the rack-mount screws while two people support the chassis in the rack enclosure.
Step 4 Align the mounting holes in the rack-mount bracket with the mounting holes in the equipment rack.
Step 5 If you want to install one or both of the optional cable guides, position the cable guides so that the cable guide mounting holes are aligned with rack-mount holes and the rack post holes.
Step 6 Install a minimum of eight 10-32 or 12-24 screws (four on each side) through the cable guide mounting holes, rack-mount bracket holes, rack post holes, and into the clip nuts to secure the cable guides and the chassis to the rack post. (See Figure 3-6.)
Step 7 Use a tape measure or a level to verify that the chassis is installed straight and level.
Figure 3-6 Installing a Catalyst 6504-E Switch Chassis in a Rack
What is Next
After installing the chassis in its location, continue with the installation process by following these procedures:
•Connecting the chassis to system ground. See "Establishing the System Ground" section.
•Installing and connecting the power supplies to source power. Go to Chapter 4 for information on how to install and cable power supplies.
•Connecting the network interface cables to the supervisor engine and modules. This may involve installing transceivers before you attach the network interface cables. See "Attaching the Interface Cables" section.
•Powering-up the chassis and verifying the installation. See "Verifying Switch Chassis Installation" section.
Optional Installation Kits
There are no optional installation kits available for the Catalyst 6504-E switch chassis.
Installing a Catalyst 6506 or Catalyst 6506-E Switch Chassis
This section provides procedures for installing either a Catalyst 6506 or a Catalyst 6506-E switch chassis in a rack assembly and installing the optional cable guide assemblies.
Installation Accessory Kits
The Catalyst 6506 and Catalyst 6506-E switch chassis are designed to be installed in a standard 19-inch rack, either open or enclosed. Both chassis are normally shipped with the 19-inch rack-mount L brackets factory installed on the left-front and right-front of the chassis. Included with the accessory kit are 10-32 x 0.75-inch and 12-24 x 0.75-inch screws that are used to secure the chassis in the rack enclosure.
Note Depending on the manufacturer, the rack posts might be prethreaded to accept either 10-32 or 12-24 screws. If the rack posts are not prethreaded, you must install 10-32 or 12-24 clip nuts or cage nuts to secure the rack-mount screws. The clip nuts or the cage nuts are not included as part of the accessory kit and must be obtained on your own.
Depending on the chassis model, the accessory kit might also contain the following chassis installation kits:
•Rack-mount shelf kit (Catalyst 6506 and Catalyst 6506-E). The rack-mount shelf kit is used in conjunction with the L brackets to help support the weight of the chassis in the rack enclosure.
•Rubber feet mount kit (Catalyst 6506-E accessory kit only). This kit should installed when you want to install the Catalyst 6506-E chassis as a freestanding unit on a shelf or a table.
Also included in the accessory kit are two optional cable guides. The two cable guides are installed on the front left- and right-sides of the chassis using the same sets of screws (either 10-32 or 12-24) that secure the chassis rack-mount L brackets to the rack posts.
L Brackets on the Catalyst 6506 and the Catalyst 6506-E Switch Chassis
The Catalyst 6506 and the Catalyst 6506-E switch chassis are shipped with two L brackets installed on the front sides of the chassis. The L brackets are secured to the chassis with eight M3 Phillips-head countersunk screws (four M3 screws on each side) as shown in Figure 3-7.
Note The L brackets can also be reversed and installed on the rear of the chassis as an alternative method of installation.
Note The L brackets for the Catalyst 6506 and Catalyst 6506-E switches are stamped with an L and an R to identify them as left and right.
Figure 3-7 L Brackets on the Catalyst 6506 and the Catalyst 6506-E Switch Chassis
1
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M4 Phillips-head countersunk screws (10x)
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2
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Rack-mount L bracket (2x)
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Installing the 3 RU Rack-Mount Shelf Kit
The 3 RU rack-mount shelf kit is included as part of the accessory kit for both the Catalyst 6506 and the Catalyst 6506-E switch chassis. You need to install this kit first before you install the chassis in the rack. The shelf kit supports the weight of the chassis when you install the chassis in the rack.
The procedure for installing the shelf kit is located at "Installing the 3 RU Rack-Mount Shelf Kit" section.
Rack-Mounting the Chassis
Note The chassis are designed to be mounted in equipment racks that meet ANSI/EIA 310-D and ETS 300-119 standards.
Warning Two people are required to lift the chassis. To prevent injury, keep your back straight and lift with your legs, not your back. Statement 164
Tip We recommend that you have a third person to assist in this procedure.
To install the switch chassis into the equipment rack, follow these steps:
Step 1 With a person standing at each side of the chassis, grasp the chassis handle with one hand, and use the other hand near the back of the chassis for balance. Slowly lift the chassis in unison. Avoid sudden twists or moves to prevent injury.
Step 2 Rest the back end of the chassis on the edges of the rack-mount shelf kit rails and carefully slide the chassis fully into the rack.
Step 3 Locate the rack post holes that align with the chassis L bracket holes. If the rack post holes are prethreaded, determine if the threads are 10-32 or 12-24. If the rack post holes are unthreaded, install a minimum of eight (four on each side) either 10-32 or 12-24 clip or cage nuts over the rack post holes to accept the installation screws.
Note Clip nuts or cage nuts are not included as part of the accessory kit that comes with the chassis. You must obtain them yourself.
Step 4 If you want to install one or both of the optional cable guides, position the cable guides so that the cable guide mounting holes are aligned with rack-mount bracket holes and the rack post holes. (See Figure 3-8.)
Step 5 Install a minimum of eight 10-32 or 12-24 screws (four on each side) through the cable guide mounting holes, rack-mount L bracket holes, rack post holes, and into the clip nuts to secure the cable guides and the chassis to the rack post. Tighten the screws securely.
Figure 3-8 Installing a Catalyst 6506 or a Catalyst 6506-E Switch in a Rack
What is Next
After installing the chassis in its location, complete the installation process by following these procedures:
•Connecting the chassis to system ground. See "Establishing the System Ground" section.
•Installing and connecting the power supplies to source power. Go to Chapter 4 for information on how to install and cable power supplies.
•Connecting the network interface cables to the supervisor engine and modules. This may involve installing transceivers before you attach the network interface cables. See "Attaching the Interface Cables" section.
•Powering-up the chassis and verifying the installation. See "Verifying Switch Chassis Installation" section.
Optional Installation Kits
An optional rubber feet installation kit is included in the accessory kit for the Catalyst 6506-E switch chassis. This kit contains the parts necessary to install four non-slip rubber feet on the bottom of the chassis allowing the chassis to placed on a shelf or a table. To install the rubber feet, go to "Installing the Rubber Feet Kit" section.
A center rack-mount kit for 23-inch, telco-style racks is available as an option for both the Catalyst 6506 and the Catalyst 6506-E switch chassis. The kit is not included in the accessory kits, but is available as a separately orderable item (p/n WS-C6597=). Installation instructions are included with the kit.
Installing a Catalyst 6509 or Catalyst 6509-E Switch Chassis
This section provides procedures for installing either a Catalyst 6509 or a Catalyst 6509-E switch chassis in a rack assembly and installing the optional cable guide assemblies.
Installation Accessory Kits
The Catalyst 6509 and Catalyst 6509-E switch chassis are designed to be installed in a standard 19-inch rack, either open or enclosed. Both chassis are normally shipped with the 19-inch rack-mount L brackets factory installed on the left-front and right-front of the chassis. Included with the accessory kit are 10-32 x 0.75-inch and 12-24 x 0.75-inch screws that are used to secure the chassis in the rack enclosure.
Note Depending on the manufacturer, the rack posts might be prethreaded to accept either 10-32 or 12-24 screws. If the rack posts are not prethreaded, you must install 10-32 or 12-24 clip nuts or cage nuts to secure the rack-mount screws. The clip nuts or the cage nuts are not included as part of the accessory kit and must be obtained on your own.
Depending on the chassis model, the accessory kit might also contain the following chassis installation kits:
•Rack-mount shelf kit (Catalyst 6509 and Catalyst 6509-E). The rack-mount shelf kit is used in conjunction with the L brackets to help support the weight of the chassis in the rack enclosure.
•Rubber feet mount kit (Catalyst 6509-E accessory kit only). This kit can be installed when you want to install the Catalyst 6509-E chassis as a freestanding unit on a shelf or a table.
Also included in the accessory kit are two cable guides. The two cable guides are installed on the front of the chassis using the same sets of screws that secure the chassis rack-mount brackets to the rack posts.
L Brackets on the Catalyst 6509 and Catalyst 6509-E Switches
The Catalyst 6509 and Catalyst 6509-E switch chassis are shipped with two L brackets installed on the front sides of the chassis. The L brackets are secured to the chassis with ten M3 Phillips-head countersunk screws (five M3 screws on each side) as shown in.
Note The L brackets can also be reversed and installed on the rear of the chassis as an alternative method of installation.
Note The L brackets for the Catalyst 6509 and the Catalyst 6509-E switches are stamped with an L and an R to identify them as left and right.
Figure 3-9 L Brackets on the Catalyst 6509 and the Catalyst 6509-E Switch Chassis
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M4 Phillips-head countersunk screws (10x)
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2
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Rack-mount L bracket (2x)
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Installing the 3 RU Rack-Mount Shelf Kit
The 3 RU rack-mount shelf kit is included as part of the accessory kit for both the Catalyst 6509 and the Catalyst 6509-E switch chassis. You need to install this kit first before you install the chassis in the rack. The shelf kit supports the weight of the chassis when you install the chassis in the rack.
The procedure for installing the shelf kit is located at "Installing the 3 RU Rack-Mount Shelf Kit" section.
Rack-Mounting the Chassis
Note The chassis are designed to be mounted in equipment racks that meet ANSI/EIA 310-D and ETS 300-119 standards.
Warning Two people are required to lift the chassis. To prevent injury, keep your back straight and lift with your legs, not your back. Statement 164
Tip We recommend that you have a third person to assist in this procedure.
To install the switch chassis in the equipment rack, follow these steps:
Step 1 With a person standing at each side of the chassis, grasp the chassis handle with one hand, and use the other hand near the back of the chassis for balance. Slowly lift the chassis in unison. Avoid sudden twists or moves to prevent injury.
Step 2 Rest the back end of the chassis on the edges of the rack-mount shelf kit rails and carefully slide the chassis fully into the rack.
Step 3 Locate the rack post holes that align with the chassis L bracket holes. If the rack post holes are prethreaded, determine if the threads are 10-32 or 12-24. If the rack post holes are unthreaded, install eight or ten (four or five on each side) either 10-32 or 12-24 clip or cage nuts over the rack post holes to accept the installation screws.
Note Clip nuts or cage nuts are not included as part of the accessory kit that comes with the chassis. You must obtain them yourself.
Step 4 If you want to install one or both of the optional cable guide assemblies, position the cable guides so that the cable guide mounting holes are aligned with rack-mount bracket holes and the rack post holes as shown in Figure 3-10.
Step 5 Install a minimum of eight 10-32 or 12-24 screws (four on each side) through the cable guide mounting holes, rack-mount L bracket holes, rack post holes, and into the clip nuts to secure the cable guides and the chassis to the rack post. Tighten the screws securely.
Figure 3-10 Installing a Catalyst 6509 Switch or a Catalyst 6509-E Switch Chassis in a Rack
What is Next
After installing the chassis in its location, complete the installation process byfollowing these procedures:
•Connecting the chassis to system ground. See "Establishing the System Ground" section.
•Installing and connecting the power supplies to source power. Go to Chapter 4 for information on how to install and cable power supplies.
•Connecting the network interface cables to the supervisor engine and modules. This may involve installing transceivers before you attach the network interface cables. See "Attaching the Interface Cables" section.
•Powering-up the chassis and verifying the installation. See "Verifying Switch Chassis Installation" section.
Optional Installation Kits
An optional rubber feet installation kit is included in the accessory kit for the Catalyst 6509-E switch chassis. This kit contains the parts necessary to install four non-slip rubber feet on the bottom of the chassis allowing the chassis to placed on a shelf or a table. To install the rubber feet, go to "Installing the Rubber Feet Kit" section.
A center rack-mount kit for 23-inch, telco-style racks is available as an option for both the Catalyst 6509 and the Catalyst 6509-E switch chassis. The kit is not included in the accessory kits, but is available as a separately orderable item (p/n WS-C6597=). Installation instructions are included with the kit.
Installing a Catalyst 6509-NEB or Catalyst 6509-NEB-A Switch Chassis
This section provides procedures for installing either a Catalyst 6509-NEB or a Catalyst 6509-NEB-A switch chassis in a rack assembly and installing the optional cable guides.
Installation Accessory Kits
The Catalyst 6509-NEB and Catalyst 6509-NEB-A switch chassis are designed to be installed in a standard 19-inch rack, either open or enclosed. Both chassis are normally shipped with the 19-inch rack-mount L brackets factory installed on the left-front and right-front of the chassis. Included with the accessory kit are 10-32 x 0.75-inch and 12-24 x 0.75-inch screws that are used to secure the chassis in the rack enclosure.
Note Depending on the manufacturer, the rack posts might be prethreaded to accept either 10-32 or 12-24 screws. If the rack posts are not prethreaded, you must install 10-32 or 12-24 clip nuts or cage nuts to secure the rack-mount screws. The clip nuts or the cage nuts are not included as part of the accessory kit and must be obtained on your own.
Depending on the chassis model, the accessory kit might contain the following chassis installation kits:
•Rack-mount shelf kit (Catalyst 6509-NEB and Catalyst 6509-NEB-A). The rack-mount shelf kit is used in conjunction with the L brackets to help support the weight of the chassis in the rack enclosure.
•A stabilizer bracket kit (Catalyst 6509-NEB only). If you are not installing the Catalyst 6509-NEB switch in a rack, you must install the stabilizer brackets to the bottom of the chassis. The stabilizer brackets reduce the possibility that the freestanding switch chassis will tip over.
Also included in the accessory kit for the Catalyst 6509-NEB is a single cable guide. This optional cable guide mounts to the front of the chassis. Included in the Catalyst 6509-NEB-A accessory kit is a cable management kit that is installed on the upper front of the chassis.
L Brackets and the Optional Cable Guide on the Catalyst 6509-NEB Switch
The Catalyst 6509-NEB switch chassis is shipped with the two L brackets installed on the front sides of the chassis. The L brackets are secured to the chassis with eight M4 Phillips-head countersunk screws (four screws on each side) as shown in Figure 3-12.
Note The L brackets can also be reversed and installed on the rear of the chassis as an alternative method of installation.
Note The Catalyst 6509-NEB L bracket screw holes are stamped + and -. You can install the brackets on either the left or right side of the chassis; use the + holes on one side and the - holes on the other side.
The optional cable guide attaches to the front of the chassis using four M4 screws supplied in the accessory kit. (See Figure 3-11.)
Figure 3-11 L Brackets and Cable Guide Attachment on the Catalyst 6509-NEB Switch Chassis
L Brackets on the Catalyst 6509-NEB-A Switch Chassis
The Catalyst 6509-NEB-A switch chassis is shipped with the two L brackets installed on the front sides of the chassis. The L brackets are secured to the chassis with 14 M3 Phillips-head countersunk screws (seven screws on each side) as shown in Figure 3-12. These brackets can also be installed on the rear of the chassis if necessary.
Figure 3-12 L Brackets on the Catalyst 6509-NEB-A Switch Chassis
Installing the 3 RU Rack-Mount Shelf Kit
The 3 RU rack-mount shelf kit is included as part of the accessory kit for both the Catalyst 6509-NEB and the Catalyst 6509-NEB-A switch chassis. You need to install this kit first before you install the chassis in the rack. The shelf kit supports the weight of the chassis when you install the chassis in the rack.
The procedure for installing the shelf kit is located in the "Installing the 3 RU Rack-Mount Shelf Kit" section.
Rack-Mounting the Chassis
This section provides procedures for installing either the Catalyst 6509-NEB or the Catalyst 6509-NEB-A switch chassis in a 19-inch rack enclosure.
Note The chassis are designed to be mounted in equipment racks that meet ANSI/EIA 310-D and ETS 300-119 standards.
Warning Two people are required to lift the chassis. To prevent injury, keep your back straight and lift with your legs, not your back. Statement 164
Tip We recommend that you have a third person to assist in this procedure.
To install the switch chassis in the equipment rack, follow these steps:
Step 1 With a person standing at each side of the chassis, grasp the chassis handle with one hand, and use the other hand near the back of the chassis for balance. Slowly lift the chassis in unison. Avoid sudden twists or moves to prevent injury.
Step 2 Rest the back end of the chassis on the edges of the rack-mount shelf kit rails and carefully slide the chassis fully into the rack.
Step 3 Locate the rack post holes that align with the chassis L bracket holes. If the rack post holes are prethreaded, determine if the threads are 10-32 or 12-24. If the rack post holes are unthreaded, install eight or ten (four or five on each side) either 10-32 or 12-24 clip or cage nuts over the rack post holes to accept the installation screws.
Note Clip nuts or cage nuts are not included as part of the accessory kit that comes with the chassis. You must obtain them yourself.
Step 4 Install a minimum of eight 10-32 or 12-24 screws (four on each side) through the cable guide mounting holes, rack-mount L bracket holes, rack post holes, and into the clip nuts to secure the cable guides and the chassis to the rack post, as shown in Figure 3-13. Tighten the screws securely.
Figure 3-13 Installing a Catalyst 6509-NEB or a Catalyst 6509-NEB-A Switch Chassis in a Rack
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12-24 or 10-32 rack-mounting screws (10x)
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2
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Shelf bracket
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Installing the Cable Management System (Catalyst 6509-NEB-A Only)
This section describes the installation procedures for the cable management system (CABLETRAY-09) on the Catalyst 6509-NEB-A switch.
Note The cable management system is shipped with the extended cable guide installed but can be used with the supplied standard cable guide. Use the extended cable guide with Ethernet and Fast Ethernet modules (24 to 48 ports) using 10/100 cable. Use the standard cable guide with low port-density modules (up to 16 ports) using fiber and coax cable. We recommend that you install the cable management system before replacing the cable guide. See the "Replacing the Cable Guide" section for replacement procedures.
To install the cable management system, perform these steps:
Step 1 Place the cable management system against the chassis, as shown in Figure 3-14, and tighten the captive installation screws.
Step 2 Assure that the hinge is flat against the chassis, and install four 6-32 screws to secure the back plate to the chassis.
Figure 3-14 Installing the Catalyst 6509-NEB-A Cable Management System
Note To route the cables through the cable guide, remove the front panel, and attach the interface cables to the modules. See the "Attaching the Interface Cables" section for information on attaching the interface cables.
Step 3 Loosen the two captive installation screws on the front panel. (See Figure 3-15.)
Figure 3-15 Removing the Front Panel
Step 4 Remove the front panel, and set it aside.
Step 5 Attach the interface cables to the modules, and route the cables through the cable guide.
Step 6 Install the front panel by positioning the top of the front panel over the cable guide.
Step 7 Tighten the two captive installation screws. (See Figure 3-15.)
Replacing the Cable Guide
To replace the cable guides on the cable management system, perform these steps:
Step 1 Loosen the two captive installation screws on the front panel. (See Figure 3-16.)
Figure 3-16 Removing the Front Panel
Step 2 Remove the front panel, and set it aside.
Step 3 Remove the two screws that secure the cable guide to the back panel, and remove the cable guide by lifting it up and away from the back panel. (See Figure 3-17.)
Figure 3-17 Removing the Cable Guide
Step 4 Install the standard cable guide to the back panel by securing the lip of the cable guide to the back panel. (See Figure 3-17.)
Step 5 Install the two screws to secure the cable guide to the back plate. (See Figure 3-17.)
Note Before installing the front panel, attach the interface cables to the modules, and route the cables through the cable guide. See the "Attaching the Interface Cables" section for information on attaching the interface cables.
Step 6 Attach the interface cables to the modules, and route the cables through the cable guide.
Step 7 Install the front panel by hooking the top of the front panel over the cable guide.
Step 8 Tighten the two captive installation screws. (See Figure 3-18.)
Figure 3-18 Front Panel Installation
What is Next
After installing the chassis in its location, complete the installation process by performing these procedures:
•Connecting the chassis to system ground. See "Establishing the System Ground" section.
•Installing and connecting the power supplies to source power. Go to Chapter 4 for information on how to install and cable power supplies.
•Connecting the network interface cables to the supervisor engine and modules. This may involve installing transceivers before you attach the network interface cables. See "Attaching the Interface Cables" section.
•Powering-up the chassis and verifying the installation. See "Verifying Switch Chassis Installation" section.
Optional Installation Kits
The Catalyst 6509-NEB accessory kit has an optional stabilizer bracket installation kit included. This kit contains the parts necessary to install two brackets on the bottom of the chassis to provide additional stability for the chassis when the chassis is not rack mounted allowing the chassis to placed on a shelf or a table. To install the stabilizer brackets, go to "Installing the Stabilizer Bracket Kit" section.
Installing a Catalyst 6509-V-E Switch Chassis
This section provides procedures for installing a Catalyst 6509-V-E switch chassis in a rack assembly and installing the optional cable guide system.
Installation Accessory Kit
The Catalyst 6509-V-E switch chassis is designed to be installed in a standard 19-inch rack, either open or enclosed. The chassis is shipped with the 19-inch rack mount L brackets installed on the left-front and right-front of the chassis. Included in the accessory kit are 10-32 x 0.75-inch and 12-24 x 0.75-inch screws used to secure the chassis in the rack enclosure.
Note Depending on the manufacturer, the rack posts might be prethreaded to accept either 10-32 or 12-24 screws. If the rack posts are not prethreaded, you must install 10-32 or 12-24 clip nuts or cage nuts to secure the rack-mount screws. The clip nuts or the cage nuts are not included as part of the accessory kit and must be obtained on your own.
Included in the accessory kit is the rack-mount shelf kit. The rack-mount shelf kit is used in conjunction with the L brackets to help support the weight of the chassis in the rack enclosure.
Also included in the Catalyst 6509-V-E switch accessory kit is an optional cable management system. The optional cable management system attaches to the front of the chassis.
L Brackets on the Catalyst 6509-V-E Switch Chassis
The Catalyst 6509-V-E switch chassis is shipped with the two L brackets installed on the front sides of the chassis. Each L bracket is secured to the chassis with 14 M4 Phillips-head countersunk screws (seven screws on each side) as shown in Figure 3-19.
Note The L brackets can also be reversed and installed on the rear of the chassis as an alternative method of installation.
Figure 3-19 L Brackets on the Catalyst 6509-V-E Switch Chassis
Installing the 3 RU Rack-Mount Shelf
The 3 RU rack-mount shelf is included as part of the accessory kit for the Catalyst 6509-V-E switch chassis. You need to install this kit first before you install the chassis in the rack. The shelf kit supports the weight of the chassis when you install the chassis in the rack.
The procedure for installing the shelf kit is located in the "Installing the 3 RU Rack-Mount Shelf Kit" section.
Rack-Mounting the Chassis
Tip We recommend that you have a third person to assist in this procedure.
Caution For easier installation, the chassis should be empty when you install it in the rack.
Warning Two people are required to lift the chassis. To prevent injury, keep your back straight and lift with your legs, not your back. Statement 164
To install the switch chassis in the equipment rack, follow these steps:
Step 1 With a person standing at each side of the chassis, grasp the chassis handle with one hand, and use the other hand near the back of the chassis for balance. Slowly lift the chassis in unison. Avoid sudden twists or moves to prevent injury.
Step 2 Position the chassis in the rack as follows:
a. If the front of the chassis (front panel) is at the front of the rack, insert the rear of the chassis between the mounting posts, resting the chassis on the shelf brackets, and then carefully slide the chassis into the
