Installing the Cisco AS5400XM Universal Gateway
This chapter guides you through the installation of the Cisco AS5400XM universal gateway and includes the following sections:
•Setting Up the Chassis
•Connecting to the Network
•Connecting the Console Terminal and Modem
•Connecting to the BITS Port
•Connecting to the Alarm Port
•Where to Go Next
Warning Only trained and qualified personnel should be allowed to install or replace this equipment. Statement 49
Warning This equipment is intended to be grounded. Ensure that the host is connected to earth ground during normal use. Statement 39
Warning Incorrect connection of this or connected equipment to a general purpose outlet could result in a hazardous situation. Statement 87
Setting Up the Chassis
You can set the chassis on a desktop or install it in a rack. Use the procedure in this section that best meets the needs of your network:
•Setting the Chassis on a Desktop
•Rack-Mounting the Chassis
Warning When installing or replacing the unit, the ground connection must always be made first and disconnected last. Statement 1046
Warning This unit is intended for installation in restricted access areas. A restricted access area can be accessed only through the use of a special tool, lock and key, or other means of security. Statement 1017
Setting the Chassis on a Desktop
The location of the chassis is extremely important for proper operation. Equipment placed too close together, inadequate ventilation, and inaccessible panels can cause malfunctions and shutdowns, and can make maintenance difficult. The following information will help you to plan the location of the chassis:
•Plan for access to both front and rear panels of the chassis.
•Ensure that the room where the chassis operates has adequate ventilation. Remember that electrical equipment generates heat. Ambient air temperature may not cool equipment to acceptable operating temperatures without adequate ventilation.
Attach the rubber feet as shown in Figure 3-1. Rubber feet are included in the accessory kit that shipped with your Cisco AS5400XM universal gateway.
Figure 3-1 Attaching the Rubber Feet
Rack-Mounting the Chassis
This section describes how to rack-mount the chassis. The Cisco AS5400XM universal gateway arrives with 19-inch (48.26-cm) rack-mount brackets and larger brackets for use with a 23- (58.42-cm) or 24-inch (60.96-cm) rack. (See Figure 3-2.)
The following information will help you plan your equipment rack configuration:
•Enclosed racks must have adequate ventilation. Ensure that the rack is not congested, because each unit generates heat. An enclosed rack should have louvered sides and a fan to provide cooling air. Heat generated by equipment near the bottom of the rack can be drawn upward into the intake ports of the equipment above.
•When mounting a chassis in an open rack, ensure that the rack frame does not block the intake or exhaust ports. If the chassis is installed on slides, check the position of the chassis when it is seated in the rack.
•Baffles can isolate exhaust air from intake air, which also helps to draw cooling air through the chassis. The best placement of the baffles depends on the airflow patterns in the rack, which can be found by experimenting with different configurations.
•When equipment installed in a rack (particularly in an enclosed rack) fails, try operating the equipment by itself, if possible. Power down other equipment in the rack (and in adjacent racks) to allow the unit under test a maximum of cooling air and clean power.
•Install the chassis and external devices to which it will connect in a contiguous stack.
Warning Before working on a chassis or working near power supplies, unplug the power cord on AC units; disconnect the power at the circuit breaker on DC units. Statement 12
Required Tools and Equipment
You need the following tools and equipment to rack-mount the chassis:
•Number 2 Phillips screwdriver (not included)
•Screws for attaching the chassis to the rack (not included)
•Standard rack-mount brackets (included)
Figure 3-2 Standard Rack-Mount Brackets
Installing in a Rack
To install the chassis, follow these steps:
Step 1 Attach the brackets as follows with the standard brackets on the side panels of the Cisco AS5400XM universal gateway and either the front panel forward or the rear panel forward, as shown in Figure 3-3 and Figure 3-4.
Figure 3-3 Standard Bracket Installation—Front Panel Forward
Figure 3-4 Standard Bracket Installation—Rear Panel Forward
Do not use the handles on the dial feature cards to assist in lifting the chassis.
Step 2 After the brackets are secured to the chassis, and using the screws that you provide, attach the chassis to the rack as shown in Figure 3-5.
Figure 3-5 Attaching the Chassis to the 19-Inch Rack—Rear Panel Forward
Connecting to the Network
This section describes how to connect the Cisco AS5400XM universal gateway to your network. The cables required to connect to a network are not provided. For ordering information, contact customer service (see the "Obtaining Technical Assistance" section) or see "Cabling Specifications," for cable and port pinouts.
Warning To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to telephone-network voltage (TNV) circuits. LAN ports contain SELV circuits, and WAN ports contain TNV circuits. Some LAN and WAN ports both use RJ-45 connectors. Use caution when connecting cables. Statement 1021
Warning Do not work on the system or connect or disconnect cables during periods of lightning activity. Statement 1001
If the Cisco AS5400XM universal gateway is configured with fewer than seven DFCs, make sure that a blank slot cover is installed over each open slot to ensure proper airflow.
Note The Cisco AS5400XM universal gateway arrives with all carrier cards and DFCs already installed, unless you order a card separately as a spare. See the Cisco AS5350XM and Cisco AS5400XM Universal Gateways Card Installation Guide for card installation instructions.
Connecting to an Ethernet Network
You can connect the Cisco AS5400XM universal gateway to an Ethernet network by using a straight-through RJ-45-to-RJ-45 Ethernet cable to connect the Gigabit Ethernet port to an Ethernet hub. (See Figure 3-6.)
To comply with the intra-building lightning surge requirements of GR-1089-CORE, Issue III, October 2002, you must use a shielded cable when connecting to either of the Cisco AS5400XM universal gateway Ethernet ports. The cable must consist of shielded cable terminated by shielded connectors on both ends, with the cable shield material tied to both connectors.
Figure 3-6 Connecting to an Ethernet Hub (10/100BASE-T Shown)
GE1 10/100/1000BASE-T port
Straight-through Ethernet cable
Connecting to a WAN
Warning The telecommunications lines must be disconnected 1) before unplugging the main power connector and/or 2) while the housing is open. Statement 89
Warning Hazardous network voltages are present in WAN ports regardless of whether power to the router is OFF or ON. To avoid electric shock, use caution when working near WAN ports. When detaching cables, detach the end away from the router first. Statement 77
Warning This equipment is to be installed and maintained by service personnel only as defined by AS/NZS 3260 Clause 22.214.171.124 Service Personnel. Statement 88
Warning To reduce the risk of fire, use only No. 26 AWG or larger telecommunication line cord. Statement 1023
You can connect the Cisco AS5400XM universal gateway to a WAN in the following ways:
•Use a breakout cable and straight-through RJ-45-to-RJ-45 cable for CT1 connections. (See Figure 3-7.)
Figure 3-7 Connecting to an RJ-45C (T1) Jack
•Use an E1 cable to connect each E1/PRI port to an E1 channel service unit (CSU) or data service unit (DSU). (See Figure 3-8.)
Note If you choose a port with 75-ohm input impedance, use an RJ-45-to-75-ohm coaxial cable adapter and plug it into that port. Use software commands to choose a particular port and the line termination on that port. For information on software commands, see the Cisco AS5350XM and Cisco AS5400XM Universal Gateways Software Configuration Guide.
Warning The E1 interface card may only be installed in an ACA-permitted customer equipment or a Data Terminal Equipment (DTE) that is exempted from ACA's permit requirements. The customer equipment must only be housed in a cabinet that has screw-down lids to stop user access to overvoltages on the customer equipment. The customer equipment has circuitry that may have telecommunications network voltages on them. Statement 90
Figure 3-8 Connecting to an RJ-45 Jack
•Use a serial transition cable to connect one of the two synchronous serial ports to a modem or a CSU/DSU. (See Figure 3-9.)
Figure 3-9 Connecting to a CSU/DSU
Note For cable and port pinouts for specific dial feature cards, see "Cabling Specifications," in the Cisco AS5350XM and Cisco AS5400XM Universal Gateways Card Installation Guide.
Connecting the Console Terminal and Modem
Use the console terminal for local administrative access to the Cisco AS5400XM universal gateway. You can only connect a terminal to the console port. You can use the auxiliary port to connect a terminal or a modem for remote access.
Connecting to the Console Port
To connect a terminal (an ASCII terminal or a PC running terminal emulation software) to the console port, follow these steps:
Step 1 Connect the terminal using an RJ-45 rollover cable and an RJ-45-to-DB-25 or RJ-45-to-DB-9 adapter. The adapters provided are labeled TERMINAL. Other types of adapters are not included. (See Figure 3-10.)
Figure 3-10 Connecting the Console Terminal
Note For additional information on rollover cable pinouts, see "Cabling Specifications."
Step 2 Configure your terminal or PC terminal emulation software for 9600 baud, 8 data bits, no parity, and 2 stop bits. To configure the console port, see the Cisco AS5350XM and Cisco AS5400XM Universal Gateways Software Configuration Guide.
Connecting a Modem to the Auxiliary Port
To connect a modem to the auxiliary port, follow these steps:
Step 1 Connect a modem to the auxiliary port using an RJ-45 rollover cable with an RJ-45-to-DB-25 adapter. The adapter provided is labeled MODEM. (See Figure 3-11.)
Figure 3-11 Connecting a Modem to the Auxiliary Port
Step 2 Make sure that your modem and the auxiliary port on the Cisco AS5400XM universal gateway are configured for the same transmission speed (38400 baud is typical) and hardware flow control with Data Carrier Detect (DCD) and Data Terminal Ready (DTR) operations.
Connecting to the BITS Port
Use a coaxial cable to connect a timing signal generator (TSG) to the BITS port. The BITS port is used for external clocking. (See Figure 3-12.)
Figure 3-12 Connecting to the BITS Port
Connecting to the Alarm Port
Connect to the alarm port as follows:
Step 1 Insert the three-pin alarm port connector into the alarm port terminal block. (See Figure 3-13.)
Figure 3-13 Connecting to the Alarm Port
Note Connect the alarm port only to a safety extra-low voltage (SELV) source using 22 AWG, or thicker, copper wire. SELV ratings are maximum 30 volts AC (RMS), maximum 60 volts DC, and maximum 50 VA power. The alarm port is rated for 2.0-amp maximum current.
Step 2 Strip a minimum 1/4 in. (0.625 cm) off the wire insulation to connect the stranded wires to the alarm connector. The maximum insulation strip length is 0.31 in. (0.78 cm).
Step 3 Secure the wires to the alarm connector with screws.
The maximum tightening torque on the screws is 7 in.-lb (0.79 N-m).
Step 4 Connect the wires to strain relief clamps that are inserted into the holes in the ventilation grid.
Note See "Cabling Specifications," for alarm port cable assembly and port pinouts.
The power system consists of a fully redundant switching power supply with two AC (or DC) inputs to the main power modules. See the "Power Supply" section on page 1-3 for more information about the power system.
Check the power at your site to ensure that you are receiving "clean" power (free of spikes and noise). Install a power conditioner if necessary.
The Cisco AS5400XM universal gateway AC power supply includes the following features:
•The full range of operation is 100 to 240 VAC.
•All units include two 6-foot (1.8-meter) electrical power cords. (A label near the power inlets indicates the correct voltage, frequency, current draw, and power dissipation for the unit.)
In a DC power supply installation, do not connect the 48 VDC Return to chassis ground at the Cisco AS5400XM universal gateway. A single-point ground is recommended at the power distribution rack.
Note The grounding architecture for the Cisco AS5400XM universal gateway is isolated DC return (DC-I).
Warning Do not touch the power supply when the power cord is connected. For systems with a power switch, line voltages are present within the power supply even when the power switch is off and the power cord is connected. For systems without a power switch, line voltages are present within the power supply when the power cord is connected. Statement 4
Warning This product relies on the building's installation for short-circuit (overcurrent) protection. Ensure that a fuse or circuit breaker no larger than 120 VAC, 15A U.S. (240 VAC, 10A international) is used on the phase conductors (all current-carrying conductors). Statement 13
Warning The device is designed to work with TN power systems. Statement 19
Connecting the AC Power Cord
To connect the power cord, follow these steps:
Step 1 Connect one end of each power cord to the power connectors on the rear panel. (See Figure 3-14.)
Figure 3-14 Connecting the AC Power Cord
Step 2 Latch the clips provided on the power supply of the chassis to each power cord.
Step 3 Connect the other end of the power cords to the power outlets.
Warning The plug-socket combination must be accessible at all times, because it serves as the main disconnecting device. Statement 1019
Step 4 Power up the Cisco AS5400XM universal gateway.
The internal power supply fan should power up.
Wiring the DC Power Supply
If you ordered the Cisco AS5400XM universal gateway with a DC power supply, follow the procedure in this section to wire the terminal block.
Note The grounding architecture for the Cisco AS5400XM universal gateway is isolated DC return (DC-I).
Warning A readily accessible two-poled disconnect device must be incorporated in the fixed wiring. Statement 1022
Warning Before performing any of the following procedures, ensure that power is removed from the DC circuit. Statement 1003
Warning Before connecting or disconnecting ground or power wires to the chassis, ensure that power is removed from the DC circuit. To ensure that all power is OFF, locate the circuit breaker on the panel board that services the DC circuit, switch the circuit breaker to the OFF position, and tape the switch handle of the circuit breaker in the OFF position. Statement 140
Note This product is intended for installation in restricted access areas and is approved for connection using 12 or 14 AWG copper conductors only. The installation must comply with all applicable codes.
See Figure 3-15 and follow these steps to wire the terminal blocks:
Step 1 Note the orientation of the DC power supply. The power supply cord should have three wires: 48 VDC Return, -48 VDC, and a safety ground (green wire).
Warning The illustration shows the DC power supply terminal block. Wire the DC power supply using the appropriate lugs at the wiring end, or with no lugs, as illustrated. The proper wiring sequence is ground to ground, positive to positive, and negative to negative. Note that the ground wire should always be connected first and disconnected last. Statement 197
Figure 3-15 DC Power Supply Connections
In a DC power supply installation do not connect the 48 VDC Return to chassis ground at the Cisco AS5400XM universal gateway. A single-point ground is recommended at the power distribution rack.
Step 2 Strip off 1/4 in. (0.625 cm) of insulation on the safety ground, 48 VDC Return, and -48 VDC input wires.
Step 3 Insert the safety grounds (green wire) into the terminal block ground connectors and tighten the locking screws. Ensure that no bare wire is exposed.
Note For central office installations, we recommend using a copper 6 AWG green ground wire with one end connected to reliable earth. The other end of the wire should be crimped onto the double-hole lug provided in the installation pack. The lug should be secured to the mating holes on either side of the chassis with the two screws included in the accessory pack.
Do not overtorque the terminal block contact screws. The recommended torque is 5.0 in.-lb (0.56 N-m).
Step 4 Insert both 48 VDC Return wires into the terminal block positive connectors (+) and tighten the locking screws. Ensure that no bare wire is exposed.
Step 5 Insert both -48 VDC wires into the terminal block negative connectors (-) and tighten the locking screws. Ensure that no bare wire is exposed.
Step 6 Secure the power supply cords to the cable strain-relief clamps on the DC power supply with cable ties. (See Figure 3-15.)
Warning After wiring the DC power supply, remove the tape from the circuit breaker switch handle and reinstate power by moving the handle of the circuit breaker to the ON position. Statement 8
Step 7 Power up the Cisco AS5400XM universal gateway.
The internal power supply fan should power up.
Where to Go Next
When you power up the Cisco AS5400XM universal gateway for the first time, messages begin to appear on your console screen. See the Cisco AS5350XM and Cisco AS5400XM Universal Gateways Software Configuration Guide for configuration instructions. The remaining chapters and appendixes of this guide include reference material for replacing spare parts, troubleshooting, and creating your own cables:
•Chapter 4, "Troubleshooting"
•"Replacing Memory Components"
•Appendix B, "Replacing the Power Supply"