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Cisco Carrier Routing System

Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis Unpacking, Moving, and Securing Guide

Table Of Contents

Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis Unpacking, Moving, and Securing Guide

Contents

About the Cisco CRS-1 Carrier Routing System Line Card Chassis

Overview of Unpacking, Moving, and Securing the Chassis

Shipping Carton and Pallet Specifications

Shipping and Receiving Considerations

Electrical Safety

Electrical Equipment

Equipment Hazards Guideline

Installation Hazards Guideline

Preparing the Rack for Chassis Installation

Planning for Floor-Mounting Holes

Installing the Horizontal Mounting Rails in the Rack

Prerequisites

Required Tools and Equipment

Steps

Chassis Packaging Overview

Unpacking the Cisco CRS-1 4-Slot Line Card Chassis

Removing the Packaging from the Chassis

What to Do Next

Moving the Cisco CRS-1 4-Slot Line Card Chassis to Its Permanent Location

Considerations Before Moving the Cisco CRS-1 4-Slot Line Card Chassis

Ramp Incline Tolerances

Verifying the Installation Floor Plan

Moving the Chassis to the Installation Site

Lifting Guidelines

Moving the Chassis

What to Do Next

Removing the Pallet Chassis Support Brackets

What to Do Next

Transferring the Chassis to a Lifting Device

What to Do Next

Securing the Chassis in the Rack

What to Do Next

Attaching the Rear Vertical Mounting Brackets

Required Tools and Equipment

Removing the Fan Tray

Removing the Rear Access Panels

Attaching the Rear Mounting Brackets to the Chassis

Reinstalling the Fan Tray

What To Do Next

Securing the Rear Mounting Brackets to the Rack

What to Do Next

When You Return Product Components

Cisco CRS-1 Documentation Information

Related Documentation

Hardware Documents

Software Documents

Changes to This Document

Obtaining Documentation, Obtaining Support, and Security Guidelines

Cisco.com

Product Documentation DVD

Ordering Documentation

Obtaining Additional Publications and Information

Documentation Feedback

Cisco Product Security Overview

Reporting Security Problems in Cisco Products

Obtaining Technical Assistance

Cisco Technical Support & Documentation Website

Cisco Product Identification Tool

Submitting a Service Request

Definitions of Service Request Severity


Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis Unpacking, Moving, and Securing Guide


This guide provides instructions for unpacking the Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis and its components, moving the chassis to its permanent location, and mounting and securing the chassis in a rack. The companion document to this guide is the Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis Site Planning Guide, which describes how to plan and prepare your site facilities for the installation of a Cisco CRS-1 4-slot line card chassis.

Contents

This document contains the following sections:

About the Cisco CRS-1 Carrier Routing System Line Card Chassis

Overview of Unpacking, Moving, and Securing the Chassis

Shipping Carton and Pallet Specifications

Shipping and Receiving Considerations

Preparing the Rack for Chassis Installation

Installing the Horizontal Mounting Rails in the Rack

Chassis Packaging Overview

Unpacking the Cisco CRS-1 4-Slot Line Card Chassis

Moving the Cisco CRS-1 4-Slot Line Card Chassis to Its Permanent Location

Considerations Before Moving the Cisco CRS-1 4-Slot Line Card Chassis

Moving the Chassis to the Installation Site

Transferring the Chassis to a Lifting Device

Securing the Chassis in the Rack

Attaching the Rear Vertical Mounting Brackets

Securing the Rear Mounting Brackets to the Rack

When You Return Product Components

Cisco CRS-1 Documentation Information

Obtaining Documentation, Obtaining Support, and Security Guidelines

Cisco Product Security Overview

Obtaining Technical Assistance

About the Cisco CRS-1 Carrier Routing System Line Card Chassis

The introduction of the Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis allows service providers to utilize the power and features of a Cisco CRS-1 chassis, but without the space and power requirements associated with the larger (16-slot and 8-slot) versions of the chassis. The Cisco CRS-1 4-slot line card chassis is a mechanical enclosure that contains four slots for modular services cards (MSCs) and associated physical layer interface modules (PLIMs), and four slots for the switch fabric.

The chassis is installed in a standard external rack and contains its own power and cooling systems. The chassis also contains route processor (RPs) cards that perform routing-protocol calculations. The RPs distribute forwarding tables to the modular services cards (MSCs), provide a control path to each MSC for system monitoring functions, and contain hard disks for system and error logging. RPs plug into two dedicated slots in the 4-slot line card chassis.

The Cisco CRS-1 4-slot line card chassis has four MSC slots, each with a capacity of 40 gigabits per second (Gbps) ingress and 40 Gbps egress, for a total routing capacity of 320 Gbps per chassis. The router is built around a scalable, distributed three-stage Benes switch fabric and a variety of data interfaces. The data interfaces are contained on physical layer interface modules (PLIMs) that are mated in the line card chassis to an associated MSC. MSCs, which are sometimes referred to as line cards, are cross-connected to each other through the switch fabric.

Overview of Unpacking, Moving, and Securing the Chassis

Table 1 provides an overview of the tasks required to get the Cisco CRS-1 4-Slot Line Card Chassis from the shipping bay to the installation location and mounted into its rack.

Table 1 Overview of Tasks to Unpack, Move, and Secure the Cisco CRS-1 4-Slot Chassis 

 
Task 
Comments

Step 1 

Move the rack into the location you wish to install the Cisco CRS-1 4-slot chassis (see the "Preparing the Rack for Chassis Installation" section).

Refer to the Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis Site Planning Guide for important information regarding site preparation.

Step 2 

If desired, install the horizontal mounting rails to the rack (see the "Installing the Horizontal Mounting Rails in the Rack" section.

The horizontal mounting rails are an optional accessory (field replaceable unit); you must order them separately.

Step 3 

Secure the rack to the floor (see the "Preparing the Rack for Chassis Installation" section).

Ensure that the rack is properly grounded in accordance with electrical grounding requirements.

Step 4 

Use a fork lift or scissor lift to transport the 4-slot chassis from the loading dock to the staging area.

 

Step 5 

In the staging area, remove the packaging from the chassis, leaving the chassis attached to the pallet (see the "Removing the Packaging from the Chassis" section).

For safety and stability, it is important to move the chassis while it is still mounted on the pallet.

Step 6 

Move the chassis and pallet to the room in which it will be installed (see the "Moving the Cisco CRS-1 4-Slot Line Card Chassis to Its Permanent Location" section).

Make sure that there are no impediments to moving the chassis through the facility to its installation location. To ensure that the chassis has proper access to the installation location, see the Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis Site Planning Guide.

Step 7 

Remove the support brackets that secure the chassis to the pallet (see the "Removing the Pallet Chassis Support Brackets" section).

Be sure to reinsert the screws removed from the chassis back into the chassis.

Step 8 

Then transfer the chassis from the pallet to a scissor lift or other suitable lifting device (see the "Transferring the Chassis to a Lifting Device" section).

The scissor lift should have a lifting capacity exceeding 500 lb.


Caution Exercise extreme caution during this procedure. The chassis is unstable when not secured to the pallet or rack. The chassis should always remain upright and should not be bumped or dropped.

Step 9 

Mount the chassis into the rack (see the "Securing the Chassis in the Rack" section).

 

Step 10 

Secure the front of the chassis to the rack with the vertical mounting brackets.

There are 12 screws per side.

Step 11 

Optional: Attach the rear vertical mounting brackets to the chassis (see the "Attaching the Rear Vertical Mounting Brackets" section).

The rear mounting bracket is not required to safely secure the Cisco 4-slot line card chassis in the rack. However, the Cisco CRS-1 4-slot line card chassis ships with rear mounting brackets so that customers may secure the rear of the chassis to a rack if they wish.

Step 12 

Optional: Secure the rear of the chassis to the rack with the vertical mounting brackets (see the Securing the Rear Mounting Brackets to the Rack).

 

Step 13 

Proceed with installing the Cisco CRS-1 4-slot line card chassis.

See the Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis Installation Guide.

Shipping Carton and Pallet Specifications

The Cisco CRS-1 4-slot line card chassis is shipped in a double-wall carton on a standard shipping pallet. The shipping package for the Cisco CRS-1 4-slot line card chassis is engineered to reduce the potential of product damage associated with routine material handling experienced during shipment.


Tip Always transport the chassis in its original packaging and make sure that the system is transported and stored in an upright position.


If you plan to store system components before the installation, be sure to store the components carefully and in their original shipping containers to prevent accidental damage. Failure to do so may result in damage to the router or degradation of its performance. Also, do not remove the router from its shipping container until you are ready to install it. Keep the router in the shipping container until you have determined where you will install it.


Tip Inspect all items for shipping damage; if any damage is evident, immediately contact a Cisco customer service representative.


A newly received Cisco CRS-1 4-slot line card chassis in its shipping carton and on a pallet has the following physical characteristics:

Weight:

CRS-4 spare chassis: 225.8lb

CRS-4 as-shipped, minimally configured by customer: 301.8lb

CRS-4 as-shipped, maxed out configuration by customer: 361lb

Pallet length: 39.75 inches

Pallet width: 24.5 inches

Pallet height:

From floor to top of complete package (with box): 42 inches

From floor to top of wood deck (carton removed): 7.5 inches


Caution Do not stack the Cisco CRS-1 4-slot line card chassis shipping cartons, because serious damage to the system can occur.

Shipping and Receiving Considerations

As you plan for your shipping and receiving needs, you should also consider the following:

Transporting the Cisco CRS-1 4-slot line card chassis from the loading dock and staging area to the freight elevator:

Are the dock ramps wide enough to accommodate the Cisco CRS-1 4-slot line card chassis shipping cartons?

Are there any ceiling limitations or obstructions (such as low-hanging pipes) that would obstruct the Cisco CRS-1 4-slot line card chassis shipping cartons as they are being transported to the freight elevator?

Clear the area where you will unpack the components.

Understand the sequence in which you will unpack and install the components.

Electrical Safety

The field-replaceable units (FRUs) in the line card chassis offer online insertion and removal (OIR) capability, which means that a FRU is hot swappable and can be removed and replaced while the system is operating without presenting an electrical hazard or causing damage to the system.

The following FRUs feature online insertion and removal:

MSCs and PLIMs

Route processors (RPs)—only when two RPs are installed in the chassis

Switch fabric cards

Air filter


Note For details on installing and removing components, see the Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis Installation Guide.


Electrical Equipment

Working with electrical equipment can be hazardous. Three types of potential hazards are addressed in this section:

Potential electrical accidents involving people and equipment

Potential electrical accidents involving equipment only

Potential electrical accidents involving your installation site

Electric Shock Hazard Guideline

Use these guidelines if an electrical accident occurs while working with any electrical equipment.

Disconnect power to the system. Never assume that power has been disconnected from a circuit; always check.


Caution Before assisting an injured person, make sure that there is no possibility of electrical shock or other potential hazard to yourself.

Send another person to get medical aid; otherwise, assess the condition of the victim and then call for help.

Determine if the person needs rescue breathing or external cardiac compressions, then take appropriate action.

Equipment Hazards Guideline

Use these guidelines when working with equipment you want to install:

Disconnect all power and external cables before installing or removing a chassis.

Do not assume that power has been disconnected from a circuit; always check.

Do not perform any action that creates a potential hazard to people or makes the equipment unsafe.

Do not install equipment that appears damaged.

Carefully examine your work area for possible hazards such as the following:

Moist floors

Ungrounded power extension cables

Missing safety grounds

Installation Hazards Guideline

Use these guidelines when working with equipment that is disconnected from a power source, but is still connected to telephone or network wiring.

Do not install telephone wiring during a lightning storm.

Do not install telephone jacks in wet locations unless the jack is specifically designed for wet locations.

Do not touch uninsulated telephone wires or terminals unless you are sure that the telephone line has been disconnected at the network interface.

Use caution when installing or modifying telephone lines.

Preparing the Rack for Chassis Installation

You will install the Cisco CRS-1 4-Slot Line Card Chassis into a 30-inch standard rack with 22.8-inch pitch standard horizontal mounting rails.

For more detailed information about rack requirements for the Cisco CRS-1 4-slot line card chassis, see the "Rack-Mounting Planning Guidelines" section in Chapter 3 of the Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis Site Planning Guide.

Before you move the chassis or mount the chassis into the rack, we recommend that you do the following:


Step 1 Place the rack into the location you wish to install the Cisco CRS-1 4-slot line card chassis.

Step 2 Secure the rack to the floor.


Warning The chassis should be mounted on a rack that is permanently affixed to the building. Statement 1049

To bolt the rack to the floor, a floor bolt kit (also called an anchor embedment kit) is required. For information on bolting the rack to the floor, consult a company that specializes in floor mounting kits.


Tip Make sure that floor mounting bolts are accessible, especially if annual retorquing of bolts is required.



Planning for Floor-Mounting Holes

When planning for the floor-mounting holes, take these guidelines into account:

For Enclosure Systems Worldwide (ESW) 27 racks:

Chassis floor mounting L-brackets:

20.1 inches (51.0 cm) wide x 31.6 inches (80.3 cm) deep

Internal frame holes are as follows:

17.625 inches (44.77 cm wide) x 21 inches (53.34 cm) deep

For all other racks, check with the rack manufacturer.

Installing the Horizontal Mounting Rails in the Rack

The Cisco CRS-1 4-slot line card chassis offers horizontal mounting rails as an optional accessory or FRU (field replaceable unit); you must order them separately. The horizontal mounting rails provide a stable platform for the weight of the chassis in a rack.

The horizontal mounting rails consist of two rails and two width adjustment brackets (see Figure 1). You attach a width adjustment bracket to each horizontal mounting rail so that you can then secure the horizontal mounting rails to the rack.

Prerequisites

Before you start to install the horizontal mounting brackets, verify that the distance between the outside edges of the rack's vertical mounting brackets does not exceed 20". If that distance exceeds 20", adjust the vertical mounting brackets accordingly.

Required Tools and Equipment

You need the following tools and parts to perform this task:

No. 2 Phillips screwdriver

Horizontal mounting rails (Cisco product number: CRS-4-HRZ-RAILS(=))

Steps

To install the horizontal mounting rails in the rack, follow these steps:


Step 1 Determine the height at which you want the Cisco CRS-1 4-slot line card chassis to be installed into the rack.

Step 2 Using a No. 2 Phillips screwdriver and the M4 screws included in the kit, loosely attach one width adjustment bracket to each horizontal mounting rail so that the distance of the combined rail and width adjustment bracket equals the distance between the outside edges of the rack's vertical mounting brackets (see Figure 1).

Figure 1 Horizontal Mounting Rails

1

Cisco CRS-1 4-slot horizontal mounting rails

2

Width adjustment bracket

3

Distance between the rack's vertical mounting brackets (not to exceed 20")


Step 3 Using the screws appropriate for the rack (which are supplied by the rack manufacturer), secure the horizontal mounting rails to the rack's vertical mounting brackets through the rail's outward-facing edges (see Figure 1).


Note Make sure the horizontal rails are set to the same height in the rack.


Step 4 Using the No. 2 Phillips screwdriver, tighten the three M-4 Phillips screws that attaches each width adjustment bracket to its corresponding horizontal mounting rail.

The rack is now ready for you to lift the Cisco CRS-1 4-slot line card chassis onto the horizontal mounting rails (see the "Securing the Chassis in the Rack" section).


Chassis Packaging Overview

The Cisco CRS-1 4-slot line card chassis arrives packaged on several pallets (the number of pallets depends on the options you ordered) with each package containing a label that describes the contents:

Primary system pallet (Crate 1): This crate contains the chassis itself encased in a polyethylene bag and covered with a corrugated master shipper packing crate held together with plastic bands.

The chassis is shipped with the air filter, fan tray, powershelf, and power supplies already installed. If ordered with the system, the modular services card (MSC), physical layer interface module (PLIM), switch fabric slot, and route processor (RP) card are installed as well.

The primary system pallet also contains the rear mounting brackets (in their own box) and an accessory carton with the front doors and inlet grille (if ordered), cables, and documentation. Card pallet (Crate 2) will no longer be shipped--everything will ship in Crate 1.

Table 2 Product IDs for Cisco CRS-1 4-Slot Chassis Package 

Component
Cisco Product IDs

AC powershelf

CRS-4-AC-SHELF

AC power supply

CRS-4-AC-SUPPLY

DC power input module

CRS-4-DC-PIM

DC power input shelf

CRS-4-DC-INPUT

DC power supply

CRS-4-DC-SUPPLY

Air filter

CRS-4-FILTER

Chassis

CRS-4-CH

Door kit

CRS-4-DOOR-KIT

Fan trays

CRS-4-FAN-TR

MSC impedance carrier

CRS-MSC-IMPEDANCE

PLIM impedance carrier

CRS-INT-IMPEDANCE

RP card impedance carrier

CRS-4-RP-BLANK

Modular services cards (MSCs)1

CRS-MSC
CRS-MSC-B

Route processors (RPs)

CRS-8-RP

Switch fabric card

CRS-4-FC

Switch fabric card blank

CRS-4-FC-BLANK

1 Refer to the product data sheets for ordering details.


For complete details on the contents of each pallet, see the shipping and parts identification label on the pallet.

Unpacking the Cisco CRS-1 4-Slot Line Card Chassis

The packaging materials for the Cisco CRS-1 4-slot line card chassis include the following:

Pallet

Container box

Box that contains the rear vertical mounting brackets

Accessories box

Cardboard pad

The container box slides over the chassis, which fits snugly over the pallet (see Figure 2). You need the following items to unpack the Cisco CRS-1 4-slot line card chassis:

Tools
Purpose

Medium (No. 2) Phillips screwdriver

To remove the screws that secure the support brackets to the chassis.

9/16 inch (15 mm) socket wrench

To remove the bolts that secure the support brackets to the pallet.

Scissors or wire cutters

To cut the packing straps.

ESD-preventive wrist strap

To prevent ESD damage.

Antistatic mat or bag

To protect boards.


Removing the Packaging from the Chassis

To remove the packaging from the CRS-1 4-slot line card chassis, follow these steps:


Step 1 Using scissors or wire cutters, cut off the three plastic bands around the container package.

Figure 2 shows how the Cisco CRS-1 4-slot line card chassis is packaged:

Figure 2 Components of the Packaging for the Cisco CRS-1 4-Slot System

Step 2 Open the top of the package and remove the topmost box, which contains the rear vertical mounting brackets.

Step 3 Remove and open the accessory carton.

The contents of the accessory carton are bezel cover, inlet grille, front doors, cables, and cable accessories.

Step 4 Remove the contents and carefully set them aside.

Step 5 Remove the cardboard pad that sits on top of the chassis.

Step 6 Lift up and remove the container box.


What to Do Next

The chassis is now ready to be moved to its permanent location.

Moving the Cisco CRS-1 4-Slot Line Card Chassis to Its Permanent Location

This section describes the procedures required to move the Cisco CRS-1 4-Slot Line Card Chassis in its rack to where it will permanently reside in your facility.


Tip The installation of a Cisco CRS-1 4-Slot Line Card Chassis may require space, floor loading, power, and cooling modifications to your facility. Therefore, you should plan the site well in advance of the scheduled delivery of the system. See the Cisco CRS-1 Carrier Routing System Line Card Chassis Site Planning Guide.


Considerations Before Moving the Cisco CRS-1 4-Slot Line Card Chassis

Before you attempt to move the chassis from the loading dock to the installation site, we recommend that you walk the proposed transport route, note any areas of concern, and answer the questions listed below. Depending on the complexity and length of the transport route, it might be useful to create a diagram of the route you plan to take from the loading dock to the installation site.


Note We recommend that at least two people move the chassis from the shipping dock to the installation site.


We also recommend that you leave the chassis attached to its pallet for moving.

When you walk the proposed transport route, answer the following questions:

What type of moving device will be used to move the chassis from the loading dock or staging area to the installation site (for example, pallet jack, forklift, or scissor lift)?

Are all doorways and hallways wide and tall enough for the moving device and the system components?

Are there any corners in the route to the installation site? Are the corners wide enough to accommodate the moving device and the chassis?


Note The Cisco CRS-1 4-slot line card chassis needs an aisle of approximately 60 inches in width to be turned while on a fork lift.


Can elevators support the weight of the system components and the moving device? Are the elevators tall and wide enough?

Are there any ramps over which the components must be moved? Are ramp inclines within the allowable tolerances? For guidelines, see the next section, "Ramp Incline Tolerances."

Are there any obstacles in the way that need to be moved (for example, boxes or equipment in hallways, hanging wires, and so on)?


Caution If the route to the installation site has any ramps, you must use a moving device other than a scissor lift to move the chassis over the ramps. You can then transfer the chassis onto a scissor lift for installation.

Leave the impedance carriers in place in empty card slots while you move the chassis or install it in the rack. The impedance carriers provide support to keep the chassis square during movement and installation.

Ramp Incline Tolerances

The ramp incline tolerances for moving the Cisco CRS-1 4-slot line card chassis are as follows:

1:12 or 1 inch of rise per 12 inches of run (1:6 for existing ramps).

Maximum rise for any run is 30 inches (760 mm).

Maximum ramp angle is 10°.

Exception: A ramp with a slope no greater than 1:6 for a run not to exceed 2 feet (610 mm).

Verifying the Installation Floor Plan

The floor plan for the Cisco CRS-1 4-slot line card chassis must include enough space to install the chassis in the equipment rack and allow sufficient airflow for the system. The floor plan must also provide enough room to access chassis components for maintenance (for example, to remove fan trays, power modules, cables, and air filters).

Figure 3 shows a top view of the footprint required for installation (with optional front doors installed).


Note When installing or moving the chassis, the required service access area in front of the chassis may be more than the minimum of 36 inches (91.4 cm) specified in Figure 3, depending on what type of lifting device is used.

For chassis installation, make sure that enough room exists in front of the chassis to accommodate installation personnel and the scissor lift (or other lifting device) used to hold the chassis in the rack while it is bolted to the rack.


Figure 3 Typical Cisco CRS-1 4-Slot Line Card Chassis Floor Plan

Moving the Chassis to the Installation Site

This section describes how to move the unpacked line card chassis. The line card chassis is shipped with the front vertical mounting brackets preinstalled for attaching the chassis to the rack. For stability and support, you must leave the mounting brackets installed when you move the chassis.


Note The chassis is shipped with impedance carriers installed over all slots. We recommend leaving these in place to maintain chassis stiffness and integrity during moving.


Before moving the chassis:

The installation location must be ready to receive the chassis (as described in the "Preparing the Rack for Chassis Installation" section).

The packaging should be removed, while leaving the chassis firmly secured to the pallet (as described in the "Unpacking the Cisco CRS-1 4-Slot Line Card Chassis" section).

Any obstacles or other impediments to moving the chassis should be understood and removed (as described in the "Considerations Before Moving the Cisco CRS-1 4-Slot Line Card Chassis" section).

Make sure that there are no impediments to moving the chassis through the facility to its installation location. To ensure that the chassis has proper access to the installation location, see the Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis Site Planning Guide.

Lifting Guidelines

A fully configured line card chassis weighs approximately 361 lb. (163.7 kg). Before installing the chassis, ensure that your site is properly prepared so that you can avoid having to move the chassis later to accommodate power source and network connections.

Each time you lift any heavy assembly, refer to these lifting guidelines:

Never attempt to lift an object that might be too heavy for you to lift by yourself.

Have a second person available to help lift the assembly.

Ensure that your footing is solid; balance the weight of the object between your feet.

Lift the assembly slowly; never move suddenly or twist your body as you lift.

Keep your back straight and lift with your legs, not your back.

If you must bend down to lift the assembly, bend at the knees, not at the waist, to reduce the strain on your lower back muscle.

Always disconnect the power source and unplug all power cables before lifting, moving, or working on the chassis.

Moving the Chassis

To move the Cisco CRS-1 4-slot chassis to its installation location, follow these steps:


Step 1 Make sure that the forklift or scissor lift is in the correct configuration to move the Cisco CRS-1 4-slot line card chassis.

Step 2 With the chassis still attached to the pallet, move the chassis to its installation location.


Note The Cisco CRS-1 4-slot chassis needs an aisle of approximately 60 inches in width to be turned while on a fork lift.



What to Do Next

After moving the chassis to the room or area where you will install it, you can prepare to mount the chassis into the rack, which includes the following procedures:

Removing the chassis support brackets

Transferring the chassis to a lifting device

Securing the chassis in the rack

Removing the Pallet Chassis Support Brackets

In this procedure, you remove the support brackets that secure the chassis to the pallet.


Note Do not remove the chassis support brackets until you are ready to install the chassis.



Caution Exercise extreme caution during this procedure. The chassis is unstable when not secured to the pallet or rack. The chassis should always remain upright and should not be bumped or dropped.

To remove the chassis support brackets, follow these steps:


Step 1 Step 1 With a wrench or socket wrench, remove the 9/16-inch (15 mm) bolts that secure each support bracket to the pallet.

Figure 4 Chassis Support Brackets

Step 2 Using a Medium Phillips screwdriver, remove the three Phillips head screws that secure each support bracket to the chassis; then set the screws aside.

Step 3 Set the support brackets aside.

Step 4 Reinsert the six screws into the chassis (three per side from the front right and left support brackets) as they are necessary to attach the front mounting brackets.


What to Do Next

You are now ready to move the chassis from the pallet to a lifting device. Proceed to the next section, "Transferring the Chassis to a Lifting Device," for details.

Transferring the Chassis to a Lifting Device


Caution Because of the chassis weight (about 255 lb [115.2 kg] with fans, power supplies, and impedance carriers; about 361lb [163.7kg] with MSC's, PLIM's, switch fabric, and route processor boards installed as well), you should not attempt to move or lift it without a mechanical lifting device. The lifting device should have a lifting capacity exceeding 500 lb.

To transfer the Cisco CRS-1 4-slot chassis from the pallet to a lifting device, follow these steps:


Step 1 Place the mechanical lifting device in front of the chassis and center the lifting device relative to the chassis.

Step 2 Position the lifting surface of the device so that it is flush with the bottom of the chassis (see Figure 5).

Figure 5 Positioning the Lifting Device

Step 3 Place a piece of cardboard on the surface of the lift.

Step 4 With two people grasping the chassis, slide the chassis carefully from the pallet on top of the cardboard and onto the lift (see Figure 6).


Caution When moving or mounting the chassis, be careful not to apply pressure to the cable management brackets on the front of the chassis, or they may bend or break.

Figure 6 Sliding the Chassis onto the Lift


What to Do Next

You are now ready to secure the chassis in the rack with the front mounting brackets, as described in the next section.

Securing the Chassis in the Rack

This procedure describes how to position the chassis and secure it in the rack. The Cisco CRS-1 4-slot line card chassis is shipped with the front vertical mounting brackets installed. The rear vertical mounting brackets and horizontal mounting brackets are shipped in an accessory kit.


Note We recommend securing the Cisco CRS-1 4-slot line card chassis into a rack with the horizontal mounting rails and the front vertical mounting brackets only—using the rear vertical mounting brackets is optional. For instructions on how to mount the rear brackets, see the "Attaching the Rear Vertical Mounting Brackets" section.



Tip For the chassis to stay within the boundary of the 4-post rack, we recommend that you use a rack with adjustable mounting rails. The front mounting rails should be recessed inside the rack such that the Cisco CRS-1 4-slot chassis can extend beyond the rack's front rails by 8.5 inches.


To secure the Cisco CRS-1 4-slot line card chassis into a rack, follow these steps:


Step 1 With the chassis safely placed on the lifting device, move the chassis into position in front of the rack.

Step 2 Lift the chassis to the height at which you wish to install the chassis in the rack (see Figure 7).

Figure 7 Lifting the Chassis into Position for Mounting


Note If you have installed horizontal mounting rails in the rack, lift the chassis to the height of the horizontal rails.


Step 3 Use the lift device to align the holes on the chassis vertical mounting bracket with the holes in the rack (see Figure 8).

Figure 8 Aligning Mounting Holes on the Chassis and Rack

Step 4 Use a Medium Phillips screwdriver and the screws provided in the package to secure the front of the chassis to the rack with the front vertical mounting brackets (see Figure 9).

Figure 9 The Chassis Secured to the Rack

The Cisco CRS-1 4-slot line card chassis is now securely mounted in the rack.


Note The position of the chassis in the depth direction in a 4-post rack depends on the location of the front mounting rail of the 4-post rack with respect to the front of the rack or the inside surface of the rack doors. The distance between the rack mounting rails of the chassis to the front cosmetics of the chassis is approximately 8.5 inches. Therefore, the mounting rails on the 4-post rack should be recessed accordingly to make the chassis fit inside the 4-post rack.



What to Do Next

If you choose not to secure the rear of the chassis with the rear mounting brackets, proceed with installing the Cisco CRS-1 4-slot line card chassis. For details, see the Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis Installation Guide.

If you desire to secure the rear of the chassis to the rack as well, go to the next section, "Attaching the Rear Vertical Mounting Brackets."

Attaching the Rear Vertical Mounting Brackets

The Cisco CRS-1 4-slot line card chassis has been mechanically tested employing the front rack mounting brackets only; these tests confirm that the chassis is safely secure in a rack with the front mount only. However, Cisco provides the option to attach the chassis to a rack with the rear vertical mounting brackets as well (in addition to the front mounting brackets).


Tip We recommend that you attach the rear vertical mounting brackets to the chassis after the Cisco CRS-1 4-slot line card chassis has been mounted in the rack as described in the previous sections of this guide.


Attaching the rear vertical mounting brackets to the chassis requires these tasks:

Removing the fan tray

Removing the rear access panels

Aligning and attaching the rear mounting brackets

Reinstalling the rear access panels

Reinstalling the fan tray

These tasks are described in this section.

Required Tools and Equipment

You need the following tools to perform this task:

ESD-preventive wrist strap

Large flat-blade screwdriver

Medium Phillips screwdriver

4 mm socket wrench

Removing the Fan Tray

The screws that secure the rear bracket to the chassis wall are screwed in from the inside of the chassis wall. To get access to the screw holes in the upper portion of the mounting bracket, you must remove the fan tray.


Step 1 To remove the fan tray, attach the ESD-preventive wrist strap to your wrist and connect its leash to one of the ESD connection sockets on the rear side of the chassis or a bare metal surface on the chassis.

Step 2 Using the large flat-blade screwdriver, loosen the four captive screws on the fan tray (one on each corner).


Caution The fan tray weighs approximately 18 lb (8 kg). Use both hands when lifting the fan tray.

Step 3 Grasp the fan tray by the top and bottom handles (see Figure 10) and pull it straight out to disconnect the fan tray from the connector mounted on the back of the fan tray.


Note If you encounter some difficulty in removing the fan tray, first make sure that the captive screws are completely disengaged. If the fan tray is still difficult to remove, grasp the right and left handles and shimmy the fan tray in small steps until it pulls free.


Figure 10 Fan Tray

Step 4 Remove the fan tray completely from the fan tray bay.

Step 5 Set the fan tray safely aside.


Caution Do not set the fan tray down on the connector; doing so can damage it.


Removing the Rear Access Panels

To secure the lower section of the rear mounting bracket to the chassis, you must access the bay inside the rear access panels.

To remove the rear access panels, follow these steps:


Step 1 Locate the access panels on the rear of the chassis (see Figure 11).

Figure 11 Rear Access Panels

1

Fan tray

2

Access panels


Step 2 Using a Medium Phillips screwdriver, remove the two screws at the top and bottom of one of the access panels and set the screws aside.

Step 3 Remove the access panel; then remove the second access panel as described in Step 2, and set aside both access panels and their screws.


Attaching the Rear Mounting Brackets to the Chassis

To attach the rear mounting brackets to the chassis, follow these steps:


Step 1 If you have not already done so, remove the rear mounting brackets and the bag of 4 mm hex screws from the box they are shipped in.

Step 2 Align the top of the rear bracket (on the left or right side of the chassis) to the appropriate screw holes, with the face of the rear bracket facing the face of the front mounting bracket (see Figure 12).


Note We recommend that you align the rear mounting bracket so that there is 14 inches between the "face" of the rear bracket and the face of the front mounting bracket.


Step 3 Initially insert two of the 4 mm hex screws from the inside of the fan tray bay through the chassis wall into the corresponding holes in the rear bracket and screw them in finger tight.

Step 4 Move to the lower edge of the rear bracket. From the access panel bay, insert two of the 4 mm hex screws from the inside of the fan tray bay through the chassis wall into the corresponding holes in the rear bracket and screw them in finger tight.

Step 5 When the rear bracket is aligned to your satisfaction, use the 4 mm socket wrench to secure the four (two top and two bottom) finger tight screws.

There are holes for eight 4 mm screws in the upper (fan tray) bay and eight 4 mm screws in the lower (access panel) bays.

Step 6 Insert six more screws in the upper (fan tray) bay and secure them with the 4 mm socket wrench; then do the same with the six screw holes in the lower (access panel) bay.

Step 7 Repeat Step 2 through Step 6 for the rear bracket to be attached on the other side of the chassis.

Step 8 Using a Medium Phillips screwdriver, reattach the left and right access panels.


Reinstalling the Fan Tray

To reinstall the fan tray, follow these steps:


Step 1 Attach the ESD-preventive wrist strap to your wrist and connect its leash to one of the ESD connection sockets on the rear side of the chassis or a bare metal surface on the chassis.

Step 2 Holding the fan tray by the top and bottom handles (see Figure 10), position it in front of the fan tray bay.

Step 3 Slide the fan tray part-way into its slot.

Step 4 Grasp the top and bottom handles of the fan tray and slide it all the way in.

Press the fan tray firmly into the chassis so that the connector on the back of the fan tray is seated firmly.


Note All electrical and control line connections are made automatically when the connectors mate.


Step 5 Using the large flat-blade screwdriver, tighten the four captive screws on the fan tray (one on each corner).


What To Do Next

You are now ready to secure the rear mounting brackets to the rack.

Securing the Rear Mounting Brackets to the Rack

To secure the rear mounting brackets to the rack, follow these steps:


Step 1 Align the holes on the chassis vertical mounting bracket with the holes in the rack (see Figure 12).


Note We recommend that you align the rear mounting bracket so that there is 14 inches between the "face" of the rear bracket and the face of the front mounting bracket (as shown in Figure 12).


Figure 12 Securing the Rear Mounting Bracket to the Rack

Step 2 Use a Medium Phillips screwdriver and the screws provided in the package to secure the rear of the chassis to the rack with the left and right rear vertical mounting brackets.


What to Do Next

Proceed with installing the Cisco CRS-1 4-slot line card chassis. For details, see the Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis Installation Guide.

When You Return Product Components

Before preparing for shipment of the product or product components back to Cisco, you must contact Cisco technical support and provide them with the details of your difficulty. Technical support needs to confirm your product or component failure prior to assigning an RMA number for return shipment. For additional information, see the "Obtaining Technical Assistance" section.

To facilitate your conversation with technical support, locate and note the serial number for your chassis. The serial number label for the Cisco CRS-1 4-slot line card chassis is located on the front of the chassis on the chassis edge directly below the cable bracket assembly (see Figure 13).

Figure 13 Cisco CRS-1 4-Slot Chassis Serial Number Location

Cisco CRS-1 Documentation Information

This section provides information about the availability of Cisco CRS-1 hardware and software documentation.

Related Documentation

For complete planning, installation, and configuration information for the Cisco CRS-1 4-slot line card chassis, refer to the following documents:

Hardware Documents

Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis Unpacking, Moving, and Securing Guide (this guide)

Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis Hardware Documentation Guide

Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis Site Planning Guide

Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis System Description

Cisco CRS-1 Carrier Routing System 4-Slot Line Card Chassis Installation Guide

Cisco CRS-1 Carrier Routing System Regulatory Compliance and Safety Information

Software Documents

For a complete listing of available software documentation for the Cisco CRS-1 Carrier Routing System, see About Cisco IOS-XR Software Documentation, available online at the following URL:

http://www.cisco.com/en/US/products/ps5763/products_documentation_roadmaps_list.html

Changes to This Document

Table 3 lists the technical changes made to this document since it was first printed.

Table 3 Changes to This Document 

Revision
Date
Change Summary

78-17820-04

August 2009

This document was updated with new chassis shipping information. See "Shipping Carton and Pallet Specifications" section, "Chassis Packaging Overview" section, "Removing the Pallet Chassis Support Brackets" section, and "Transferring the Chassis to a Lifting Device" section.

78-17820-03

March 2008

Minor editorial changes.

78-17820-02

August 2007

Added the section, "Installing the Horizontal Mounting Rails in the Rack."

78-17820-01

November 2006

Initial release of this document.


Obtaining Documentation, Obtaining Support, and Security Guidelines

For information on obtaining documentation, obtaining support, providing documentation feedback, security guidelines, and also recommended aliases and general Cisco documents, see the monthly What's New in Cisco Product Documentation, which also lists all new and revised Cisco technical documentation, at:

http://www.cisco.com/en/US/docs/general/whatsnew/whatsnew.html

Cisco.com

You can access the most current Cisco documentation at this URL:

http://www.cisco.com/techsupport

You can access the Cisco website at this URL:

http://www.cisco.com

You can access international Cisco websites at this URL:

http://www.cisco.com/public/countries_languages.shtml

Product Documentation DVD

Cisco documentation and additional literature are available in the Product Documentation DVD package, which may have shipped with your product. The Product Documentation DVD is updated regularly and may be more current than printed documentation.

The Product Documentation DVD is a comprehensive library of technical product documentation on portable media. The DVD enables you to access multiple versions of hardware and software installation, configuration, and command guides for Cisco products and to view technical documentation in HTML. With the DVD, you have access to the same documentation that is found on the Cisco website without being connected to the Internet. Certain products also have .pdf versions of the documentation available.

The Product Documentation DVD is available as a single unit or as a subscription. Registered Cisco.com users (Cisco direct customers) can order a Product Documentation DVD (product number DOC-DOCDVD=) from Cisco Marketplace at this URL:

http://www.cisco.com/go/marketplace/

Ordering Documentation

Beginning June 30, 2005, registered Cisco.com users may order Cisco documentation at the Product Documentation Store in the Cisco Marketplace at this URL:

http://www.cisco.com/go/marketplace/

Nonregistered Cisco.com users can order technical documentation from 8:00 a.m. to 5:00 p.m. (0800 to 1700) PDT by calling 1 866 463-3487 in the United States and Canada, or elsewhere by calling 011 408 519-5055. You can also order documentation by e-mail at tech-doc-store-mkpl@external.cisco.com or by fax at 1 408 519-5001 in the United States and Canada, or elsewhere at 011 408 519-5001.

Obtaining Additional Publications and Information

Information about Cisco products, technologies, and network solutions is available from various online and printed sources.

Cisco Marketplace provides a variety of Cisco books, reference guides, documentation, and logo merchandise. Visit Cisco Marketplace, the company store, at this URL:

http://www.cisco.com/go/marketplace/

Cisco Press publishes a wide range of general networking, training and certification titles. Both new and experienced users will benefit from these publications. For current Cisco Press titles and other information, go to Cisco Press at this URL:

http://www.ciscopress.com

Packet magazine is the Cisco Systems technical user magazine for maximizing Internet and networking investments. Each quarter, Packet delivers coverage of the latest industry trends, technology breakthroughs, and Cisco products and solutions, as well as network deployment and troubleshooting tips, configuration examples, customer case studies, certification and training information, and links to scores of in-depth online resources.

You can access Packet magazine at this URL:

http://www.cisco.com/packet

iQ Magazine is the quarterly publication from Cisco Systems designed to help growing companies learn how they can use technology to increase revenue, streamline their business, and expand services. The publication identifies the challenges facing these companies and the technologies to help solve them, using real-world case studies and business strategies to help readers make sound technology investment decisions. You can access iQ Magazine at this URL:

http://www.cisco.com/go/iqmagazine

or view the digital edition at this URL:

http://ciscoiq.texterity.com/ciscoiq/sample/

Internet Protocol Journal is a quarterly journal published by Cisco Systems for engineering professionals involved in designing, developing, and operating public and private internets and intranets. You can access the Internet Protocol Journal at this URL:

http://www.cisco.com/ipj

Networking products offered by Cisco Systems, as well as customer support services, can be obtained at this URL:

http://www.cisco.com/en/US/products/index.html

Networking Professionals Connection is an interactive website for networking professionals to share questions, suggestions, and information about networking products and technologies with Cisco experts and other networking professionals. Join a discussion at this URL:

http://www.cisco.com/discuss/networking

World-class networking training is available from Cisco. You can view current offerings at this URL:

http://www.cisco.com/en/US/learning/index.html

Documentation Feedback

You can rate and provide feedback about Cisco technical documents by completing the online feedback form that appears with the technical documents on Cisco.com.

You can send comments about Cisco documentation to bug-doc@cisco.com.

You can submit comments by using the response card (if present) behind the front cover of your document or by writing to the following address:

Cisco Systems
Attn: Customer Document Ordering
170 West Tasman Drive
San Jose, CA 95134-9883

We appreciate your comments.

Cisco Product Security Overview

Cisco provides a free online Security Vulnerability Policy portal at this URL:

http://www.cisco.com/en/US/products/products_security_vulnerability_policy.html

From this site, you can perform these tasks:

Report security vulnerabilities in Cisco products.

Obtain assistance with security incidents that involve Cisco products.

Register to receive security information from Cisco.

A current list of security advisories and notices for Cisco products is available at this URL:

http://www.cisco.com/go/psirt

If you prefer to see advisories and notices as they are updated in real time, you can access a Product Security Incident Response Team Really Simple Syndication (PSIRT RSS) feed from this URL:

http://www.cisco.com/en/US/products/products_psirt_rss_feed.html

Reporting Security Problems in Cisco Products

Cisco is committed to delivering secure products. We test our products internally before we release them, and we strive to correct all vulnerabilities quickly. If you think that you might have identified a vulnerability in a Cisco product, contact PSIRT:

Emergencies — security-alert@cisco.com

An emergency is either a condition in which a system is under active attack or a condition for which a severe and urgent security vulnerability should be reported. All other conditions are considered nonemergencies.

Nonemergencies — psirt@cisco.com

In an emergency, you can also reach PSIRT by telephone:

1 877 228-7302

1 408 525-6532


Tip We encourage you to use Pretty Good Privacy (PGP) or a compatible product to encrypt any sensitive information that you send to Cisco. PSIRT can work from encrypted information that is compatible with PGP versions 2.x through 8.x.

Never use a revoked or an expired encryption key. The correct public key to use in your correspondence with PSIRT is the one linked in the Contact Summary section of the Security Vulnerability Policy page at this URL:

http://www.cisco.com/en/US/products/products_security_vulnerability_policy.html

The link on this page has the current PGP key ID in use.


Obtaining Technical Assistance

Cisco Technical Support provides 24-hour-a-day award-winning technical assistance. The Cisco Technical Support & Documentation website on Cisco.com features extensive online support resources. In addition, if you have a valid Cisco service contract, Cisco Technical Assistance Center (TAC) engineers provide telephone support. If you do not have a valid Cisco service contract, contact your reseller.

Cisco Technical Support & Documentation Website

The Cisco Technical Support & Documentation website provides online documents and tools for troubleshooting and resolving technical issues with Cisco products and technologies. The website is available 24 hours a day, at this URL:

http://www.cisco.com/techsupport

Access to all tools on the Cisco Technical Support & Documentation website requires a Cisco.com user ID and password. If you have a valid service contract but do not have a user ID or password, you can register at this URL:

http://tools.cisco.com/RPF/register/register.do

Cisco Product Identification Tool

Use the Cisco Product Identification (CPI) tool to locate your product serial number before submitting a web or phone request for service.

You can access the CPI tool from the Cisco Technical Support & Documentation website by clicking the Tools & Resources link under Documentation & Tools.

Choose Cisco Product Identification Tool from the Alphabetical Index drop-down list, or click the Cisco Product Identification Tool link under Alerts & RMAs.

The CPI tool offers three search options: by product ID or model name; by tree view; or for certain products, by copying and pasting show command output. Search results show an illustration of your product with the serial number label location highlighted.

Before placing a service call, locate the serial number label on your product and record the information (for the location of the serial number label on the Cisco CRS-1 4-slot line card chassis, see the "When You Return Product Components" section).

Submitting a Service Request

Using the online TAC Service Request Tool is the fastest way to open S3 and S4 service requests. (S3 and S4 service requests are those in which your network is minimally impaired or for which you require product information.) After you describe your situation, the TAC Service Request Tool provides recommended solutions. If your issue is not resolved using the recommended resources, your service request is assigned to a Cisco engineer. The TAC Service Request Tool is located at this URL:

http://www.cisco.com/techsupport/servicerequest

For S1 or S2 service requests or if you do not have Internet access, contact the Cisco TAC by telephone. (S1 or S2 service requests are those in which your production network is down or severely degraded.) Cisco engineers are assigned immediately to S1 and S2 service requests to help keep your business operations running smoothly.

To open a service request by telephone, use one of the following numbers:

Asia-Pacific: +61 2 8446 7411 (Australia: 1 800 805 227)
EMEA: +32 2 704 55 55
USA: 1 800 553-2447

For a complete list of Cisco TAC contacts, go to this URL:

http://www.cisco.com/techsupport/contacts

Definitions of Service Request Severity

To ensure that all service requests are reported in a standard format, Cisco has established severity definitions.

Severity 1 (S1)—Your network is "down," or there is a critical impact to your business operations. You and Cisco will commit all necessary resources around the clock to resolve the situation.

Severity 2 (S2)—Operation of an existing network is severely degraded, or significant aspects of your business operation are negatively affected by inadequate performance of Cisco products. You and Cisco will commit full-time resources during normal business hours to resolve the situation.

Severity 3 (S3)—Operational performance of your network is impaired, but most business operations remain functional. You and Cisco will commit resources during normal business hours to restore service to satisfactory levels.

Severity 4 (S4)—You require information or assistance with Cisco product capabilities, installation, or configuration. There is little or no effect on your business operations.