Cisco 7609 Router Installation Guide (OSR-7609)
Preparing for Installation

Table Of Contents

Preparing for Installation

Safety

Site Requirements

Environmental Requirements

Power Requirements

Power Connection Guidelines

AC-Powered Systems

DC-Powered Systems

Site Preparation Checklist


Preparing for Installation



Note This document describes the Cisco 7609 Internet Router (OSR-7609) and not the Cisco 7609 Internet Router (CISCO7609).


This chapter describes how to prepare your site for Cisco 7609 Internet Router (OSR-7609) installation and contains these sections:

Safety

Site Requirements

Power Connection Guidelines

Site Preparation Checklist

For detailed information about module cabling requirements, see Appendix B, "Connector and Cable Specifications."

Safety


Warning Before you install, operate, or service the system, read the Site Preparation and Safety Guide. This guide contains important safety information you should know before working with the system.


Site Requirements

This section provides site power requirements for the Cisco 7609 Internet Router. You should verify the site power prior to installing the switch. Power requirements vary for each switch; ensure that you verify the site power for the type of switch you are installing.

For EMI recommendations, refer to the Site Preparation and Safety Guide.

Environmental Requirements

Insure adequate spacing between racks using the information in Table 2-1. Keep all of the vents clear of obstructions, including dust and foreign conductive material, and away from the exhaust ports of other equipment.

Table 2-1 Chassis Airfow Requirements

Chassis Model
Airflow Intake
Airflow Exhaust
Air Filter Option
Minimum Clearance (walls)
Minimum Horizontal Separation

OSR-7609 (Figure 1-2)

Front, rear

Front, rear, left side, right side

No

6 in (15 cm)

12 in (30.5)


Heat dissipation is an important consideration for sizing the air-conditioning requirements for an installation. The power and heat associated with a Cisco 7609 Internet Router varies based upon these considerations:

Power supply type

Module types and quantities

Average traffic levels

Unless otherwise noted, the information in Table 2-2 and Table 2-3 assumes worst-case conditions (with GBICs and port adapters installed, if applicable). Typical numbers are approximately 30 percent below the numbers listed here. See Table 2-4 for a sample calculation of a switch configuration.

Table 2-2 AC Power Requirements and Heat Dissipation 

Model Number/
Module Type
AC-Input
Power (Watts)
DC-Output
Power (Watts)
Heat Diss.
(BTU/HR)
Input Current
90 VAC (Amps)
120 VAC (Amps)
180 VAC (Amps)
240 VAC (Amps)

Cisco 7609 Internet Router chassis (with fans)

155

75

530

1.71

1.29

0.86

0.65

WS-X6K-S2U-MSFC2

181.65

129

549

1.79

1.34

0.89

0.67

OSM-2OC12-POS-MM, -SI, -SL
OC-12 POS, 2-port

176

141

602

1.96

1.47

0.98

0.74

OSM-4OC12-POS-MM, -SI, -SL
OC-12 POS, 4-port

251

201

857

2.79

2.09

1.39

1.05

OSM-4OC12-POS-SI+
OC-12 POS, 4-port

239

191

816

2.65

1.99

1.33

1.00

OSM-4OC3-POS-SI
OC-3 POS, 4-port

128

102

437

1.42

1.07

0.71

0.53

OSM-8OC3-POS-MM, -SI, -SL
OC-3 POS, 8-port

187

150

640

2.08

1.56

1.04

0.78

OSM-16OC3-POS-MM, -SI, -SL
OC-3 POS, 16-port

267

214

913

2.97

2.23

1.48

1.11

OSM-16OC3-POS-SI+
OC-3 POS, 16-port

252

202

861

2.80

2.10

1.40

1.05

OSM-2OC12-ATM-MM, -SI
OC-12 ATM, 2-port

190

152

649

2.11

1.58

1.06

0.79

OSM-2OC12-ATM-MM+, -SI+
OC-12 ATM, 2-port

210

168

717

2.33

1.75

1.17

0.88

OSM-1OC48-POS-SS, -SI, -SL
OC-48 POS, 1-port

223

179

762

2.48

1.86

1.24

0.93

OSM-1OC48-POS-SS+, -SI+, -SL+
OC-48 POS, 1-port

205

164

699

2.28

1.71

1.14

0.85

OSM-12CT3/T1
Channelized T-3 to DS-0, 12-port

147

118

502

1.63

1.23

0.82

0.61

OSM-1CHOC12/T1-SI
Channelized OC-12/STM-4 to DS-0, 1 port

147

118

502

1.63

1.23

0.82

0.61

OSM-1CHOC12/T3-SI
Channelized OC-12, 1-port

231

185

789

2.57

1.93

1.28

0.96

OSM-1CHOC48/T3-SS
Channelized OC-48, 1-port

197

158

672

2.19

1.64

1.09

0.82

OSM-2OC48/1DPT-SS, -SI, -SL
OC-48 DPT1 /POS, 2-ports

302

242

1031

3.35

2.52

1.68

1.26

OSM-4GE-WAN-GBIC2
Gigabit Ethernet WAN Services Module, 4-port

188

151

644

2.09

1.57

1.05

0.79

WS-C6500-SFM
Switch Fabric Module

146

117

500

1.63

1.22

0.81

0.61

WS-X6500-SFM2
Switch Fabric Module 2

162

130

554

1.80

1.35

0.90

0.68

WS-X6182-2PA
FlexWAN module

125

100

427

1.39

1.04

0.69

0.52

WS-X6348-RJ-45
10/100BASE-TX, 48-port

125

100

428

1.39

1.05

0.70

0.52

WS-X6516-GBIC2
1000BASE-X (SX, LX/LH, ZX), 16-port

179

143

610

1.98

1.49

0.99

0.74

1 DPT = Dynamic Packet Transport

2 GBICs = Gigabit Interface Converters


Table 2-3 DC Power Requirements and Heat Dissipation 

Module Number/Module Type
DC-Input Power (Watts)
Heat Diss.
(BTU/HR)
Input Current
48 VDC (Amps)
60 VDC (Amps)

Cisco 7609 Internet Router chassis (with fans)

167

569

3.47

2.78

WS-X6K-S2U-MSFC2

173

590

3.6

2.88

OSM-2OC12-POS-MM, -SI, -SL
OC-12 POS, 2-port

190

648

3.95

3.16

OSM-4OC12-POS-MM, -SI, -SL
OC-12 POS, 4-port

270

921

5.62

4.50

OSM-4OC12-POS-SI+
OC-12 POS, 4-port

257

877

5.35

4.28

OSM-4OC3-POS-SI
OC-3 POS, 4-port

138

4.70

2.87

2.30

OSM-8OC3-POS-MM, -SI, -SL
OC-3 POS, 8-port

202

688

4.20

3.36

OSM-16OC3-POS-MM, -SI, -SL
OC-3 POS, 16-port

287

981

5.99

4.79

OSM-16OC3-POS-SI+
OC-3 POS, 16-port

271

925

5.65

4.52

OSM-2OC12-ATM-MM, -SI
OC-12 ATM, 2-port

204

698

4.26

3.41

OSM-2OC12-ATM-MM+, -SI+
OC-12 ATM, 2-port

226

771

4.70

3.76

OSM-1OC48-POS-SS, -SI, -SL
OC-48 POS, 1-port

240

819

5.00

4.00

OSM-1OC48-POS-SS+, -SI+, -SL+
OC-48 POS, 1-port

220

752

4.59

3.67

OSM-12CT3/T1
Channelized T-3 to DS-0, 12-port

158

540

3.29

2.63

OSM-1CHOC12/T1-SI
Channelized OC-12/STM-4 to DS-0, 1 port

158

540

3.29

2.63

OSM-1CHOC12/T3-SI
Channelized OC-12, 1-port

248

848

5.17

4.14

OSM-1CHOC48/T3-SS
Channelized OC-48, 1-port

212

723

4.41

3.53

OSM-2OC48/1DPT-SS, -SI, -SL
OC-48 DPT1 /POS, 2-ports

325

1108

6.76

5.41

OSM-4GE-WAN-GBIC2
Gigabit Ethernet WAN Services Module, 4-port

203

692

4.22

3.38

WS-C6500-SFM
Switch Fabric Module

158

538

3.28

2.63

WS-X6500-SFM2
Switch Fabric Module 2

174

596

3.63

2.91

WS-X6182-2PA
FlexWAN module

134

459

2.80

2.24

WS-X6348-RJ-45
10/100BASE-TX, 48-port

135

461

2.81

2.85

WS-X6516-GBIC2
1000BASE-X (SX, LX/LH, ZX), 16-port

192

655

4.00

3.20

1 DPT = Dynamic Packet Transport

2 GBICs = Gigabit Interface Converters


Table 2-4 provides a sample calculation of power and heat dissipation for the following switch configuration:

Cisco 7609 Internet Router chassis (including AC-input power supplies)

Two WS-X6K-S2U-MSFC2 supervisor engines

One Switch Fabric Module

Two 4-port OC-12 POS modules

Two 8-port OC-3 POS modules

Table 2-4 Sample Calculation 

Model Number/
Module Type
AC-Input
Power (Watts)
DC-Output
Power (Watts)
Heat Diss. (BTU/HR)
Input Current
90 VAC (Amps)
120 VAC (Amps)
180 VAC (Amps)
240 VAC (Amps)

Cisco 7609 Internet Router chassis (with fans)

124

50

422

1.37

1.03

0.69

0.52

WS-X6K-S2U-MSFC2

322

258

1098

3.58

2.68

1.78

1.34

WS-C6500-SFM
Switch Fabric Module

146

117

500

1.63

1.22

0.81

0.61

OSM-4OC12-POS-MM
4-port OC-12 module

502

402

1714

5.58

4.18

2.78

2.10

OSM-8OC3-POS-MM
8-port OC-3 module

374

300

1280

4.16

3.12

2.08

1.56

Total

1468

1127

5014

16.32

12.23

8.14

6.13


Power Requirements

Follow these requirements when preparing your site for the switch installation:

The redundant power option provides a second, identical power supply to ensure that power to the chassis continues uninterrupted if one power supply fails or input power on one line fails.

In systems configured with the redundant power option, connect each of the two power supplies to a separate input power source. If you fail to do this, your system might be susceptible to total power failure due to a fault in the external wiring or a tripped circuit breaker.

To prevent a loss of input power, be sure the total maximum load on each circuit supplying the power supplies is within the current ratings of the wiring and breakers.

In some systems, you might use an uninterruptible power supply (UPS) to protect against power failures at your site. Avoid UPS types that use ferroresonant technology. These UPS types can become unstable with systems like the Cisco 7609 Internet Router, which can have substantial current draw fluctuations due to bursty data traffic patterns.

Use the information in Table 2-2 to estimate the power requirements and heat dissipation of a Cisco 7609 Internet Router based on a given configuration of the switch. Table 2-4 provides a sample calculation. Determining power requirements might be useful for planning the power distribution system needed to support the switch.

Power Connection Guidelines

This section provides the guidelines for connecting the Cisco 7609 Internet Router AC and DC power supplies to the site power source.

AC-Powered Systems

DC-Powered Systems

AC-Powered Systems

Basic guidelines include the following:

Each chassis power supply should have its own dedicated branch circuit.

For North America, the circuit breaker should be rated 20A for the 2500W power supply and 30A for the 4000W power supply. For everywhere else, the circuit breaker should be sized according to the power supply input rating and local or national code requirements.

If you are using a 200/240 VAC power source in North America, the circuit must be protected by a dedicated two-pole circuit breaker.

The source AC outlet must be within 6 feet (1.8 meters) of the system and should be easily accessible.

The AC power receptacles used to plug in the chassis must be the grounding type. The grounding conductors that connect to the receptacles should connect to protective earth ground at the service equipment.

Two types of AC-input power supplies are available:

2500W—Figure 2-1 shows the different styles of 2500W AC-input power cord plugs that are available for North America or various international locales. Figure 2-1 also shows the appliance coupler that is attached to the other end of the 2500W power supply power cord. Table 2-5 lists the AC-input power cord options and Cisco product numbers.

4000W—Figure 2-2 shows the two different styles of AC-input power cord plugs that are available for North America and international locales. Unlike the other power supplies, the 4000W power supply power cord is hardwired to the power supply and cannot be removed.

Figure 2-1 AC Power Cord Plugs and Appliance Coupler for the 2500W Power Supply

Figure 2-2 AC Power Cord Connectors for the 4000W Power Supply

Table 2-5 AC-Input Power Cord Options 

Locale
Description
Product Number
2500W Power Supply (WS-CAC-2500W=)

North America (nonlocking)

12 AWG, 16A/250V

CAB-AC-2500W-US1=

North America (locking)

12 AWG, 16A/250V

CAB-AC-C6K-TWLK=

Europe

2.5 mm, 16A/250V

CAB-AC-2500W-EU=

International

2.5 mm, 16A/250V

CAB-AC-2500W-INT=


DC-Powered Systems

Basic guidelines include the following:

Each chassis power supply should have its own dedicated input power source.

The circuit must be protected by a dedicated two-pole circuit breaker. The circuit breaker should be sized according to the power supply input rating and local or national code requirements.

The circuit breaker is considered the disconnect device and should be easily accessible.

The power supply ground should connect to protective earth ground even though the system ground connection is provided.

The DC return is to remain isolated from the system frame and chassis (DC-I).

Site Preparation Checklist

Table 2-6 lists the site planning activities that you should perform prior to installing the Cisco 7609 Internet Router. Completing each activity helps ensure a successful switch installation.

Table 2-6 Site Planning Checklist 

Task No.
Planning Activity
Verified By
Time
Date

1

Space evaluation:

Space and layout
Floor covering
Impact and vibration
Lighting
Maintenance access

     

2

Environmental evaluation:

Ambient temperature
Humidity
Altitude
Atmospheric contamination
Airflow

     

3

Power evaluation:

Input power type
Power receptacles
Receptacle proximity to the equipment
Dedicated (separate) circuits for redundant Power supplies
UPS for power failures
DC systems: Proper gauge wire and lugs

     

4

Grounding evaluation:

Circuit breaker size
CO ground (AC- and DC-powered systems)

     

5

Cable and interface equipment evaluation:

Cable type
Connector type
Cable distance limitations
Interface equipment (transceivers)

     

6

EMI evaluation:

Distance limitations for signaling
Site wiring
RFI levels