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Cisco CRS Carrier Routing System 8-Slot Line Card Chassis Enhanced Router Unpacking, Moving, and Securing Guide

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Table of Contents

Cisco CRS Carrier Routing System 8-Slot Line Card Chassis Enhanced Router Unpacking, Moving, and Securing Guide

Contents

Documentation Overview

Objective

Audience

Related Documentation

Hardware Document s

Software Documents

Changes to This Document

Obtaining Documentation and Submitting a Service Request

Chassis Unpacking Overview

Chassis Packaging

Key Chassis Specifications

Safety Guidelines

Verifying the Securing Location

Preventing Electrostatic Discharge

Unpacking the Cisco CRS 8-Slot Line Card Chassis

P rerequisites

Required Tools and Equipment

Steps

What to Do Next

Removing the Chassis from the Pallet

Required Tools and Equipment

Steps

What to Do Next

Removing the Rear Vertical Mounting Brackets

Required Tools and Equipment

What to Do Next

Transferring the Chassis to a Mechanical Lifting Device

What to Do Next

Moving the Cisco CRS 8-Slot Line Card Chassis Enhanced Router

Moving Guidelines for the Cisco CRS 8-Slot Line Card Chassis Enhanced Router

Moving the Chassis to the Final Location

What to Do Next

Preparing the Rack for Chassis Installation

Installing the Horizontal Mounting Rails

What to Do Next

Preparing to Mount the Chassis in a Rack

Mounting the Chassis Into a Rack

Prerequisites

Required Tools and Equipment

Steps

What to Do Next

Removing the Front Pull Handle

Prerequisites

Required Tools and Equipment

Steps

What to Do Next

Unpacking Chassis Component Shipping Pallets

Steps

Returning Product Components

8-Slot LCC Enhanced Router Specifications

Cisco CRS Carrier Routing System
8-Slot Line Card Chassis Enhanced Router
Unpacking, Moving, and Securing Guide

January 2014

Document Part Number: OL-25855-03

This guide provides instructions for unpacking the Cisco CRS 8-Slot Line Card Chassis (LCC) Enhanced router and its components, moving the chassis to its permanent location, and mounting the chassis in a rack. The companion document to this guide is Cisco CRS Carrier Routing System 8-Slot Line Card Chassis Enhanced Router Site Planning Guide , which describes how to plan and prepare your site facilities for the installation of an 8-slot Cisco CRS 8-Slot Line Card Chassis Enhanced router.

The Cisco CRS 8-slot LCC Enhanced router is a half-height, rack-mounted 8-slot version of the 16-slot chassis. It is a highly scalable routing system that provides up to 12.8 terabits per second (Tbps) of routing capacity and supports up to 8 MSCs or FPs. The chassis installs in a 19-inch equipment rack.

The routing system consists of a single rack-mounted chassis that contains the system components:

  • Modular services cards (MSCs) or forwarding processors (FP), also called line cards, (up to eight)
  • Physical layer interface modules, or PLIMs, also called line cards, (up to eight, one for each MSC or FP) or SIPs/SPAs
  • Route processor (RP) cards (up to two) or performance route processor (PRP) cards (up to two)
  • Switch fabric cards (four required)
  • A chassis midplane that connects MSCs or FPs to their PLIMs and to switch fabric cards

The Cisco CRS 8-slot LCC Enhanced router has its own power and cooling subsystems. The Cisco CRS 8-slot LCC Enhanced router power subsystem has a 70 Amps breaker. While the Cisco CRS 8-slot LCC Enhanced router power subsystem with the 70 Amps breaker can be installed in a Cisco CRS 8-slot LCC router the legacy power shelf with the 60 Amps breaker from a Cisco CRS 8-slot LCC router CANNOT be inserted to a Cisco CRS 8-slot LCC Enhanced router.

The mid plane on the Cisco CRS 8-Slot Line Card Chassis Enhanced router is redesigned to support 400G per slot.

The Cisco CRS Series 16-Slot Line Card Chassis Enhanced router supports 40 GB, 140 GB, and 400 GB fabric cards and line cards, as follows:

  • The Cisco CRS-1 Carrier Routing System uses fabric cards designed for 40 GB operation (FC/S cards).
  • The Cisco CRS-3 Carrier Routing System uses fabric cards designed for 140 GB operation (FC-140G/S cards).
  • The Cisco CRS-X Carrier Routing System uses fabric cards designed for 400 GB operation (FC-400G/S cards).

A mixture of 40G, 140G, and 400G fabric cards is not a supported mode of operation.


Note Throughout this document, the generic term Cisco CRS Carrier Routing system refers to the Cisco CRS-1, Cisco CRS-3, and Cisco CRS-X Carrier Routing Systems, unless otherwise specified.


Contents

This document contains the following sections:

Objective

Audience

Related Documentation

Changes to This Document

Chassis Packaging

Key Chassis Specifications

Safety Guidelines

Verifying the Securing Location

Preventing Electrostatic Discharge

Moving Guidelines for the Cisco CRS 8-Slot Line Card Chassis Enhanced Router

Moving the Chassis to the Final Location

Removing the Front Pull Handle

Documentation Overview

This section presents the following topics:

Objective

This document provides instructions for unpacking the Cisco CRS 8-slot LCC Enhanced router and its components, attaching the dolly, moving the chassis safely to its final location, and installing the chassis in a rack. This document does not provide background information and basic theory-of-operation for anyone wanting to understand the Cisco CRS Carrier Routing System.

Audience

This document is intended for those who unpack the Cisco CRS 8-slot LCC Enhanced router and Cisco installation partners who are responsible for moving and securing the Cisco CRS 8-Slot LCC Enhanced router. No additional knowledge of routing or the Cisco IOS XR software is assumed.

Related Documentation

For complete planning, installation, and configuration information, see the following documents:

Software Documents

For a complete listing of available software documentation for the Cisco CRS Carrier Routing System, see About Cisco IOS-XR Software Documentation , available online at:

http://www.cisco.com/en/US/products/ps5763/products_documentation_roadmaps_list.html

Changes to This Document

Table 1 lists the technical changes made to this document since it was first developed.

 

Table 1 Changes to This Document

Revision
Date
Change Summary

OL-25855-03

January 2014

Added updates to support the Cisco CRS-X, which includes new line cards, switch fabric cards, and PLIMs.

OL-25855-03

May 2012

Added corrections based on unpacking and moving process changes.

OL-25855-01

January 2012

Initial release of this document.

This document introduces the Cisco CRS 8-Slot Line Card Chassis Enhanced router. The Cisco CRS 8-Slot Line Card Chassis enhanced router includes the following new features:

  • The mid plane on the Cisco CRS 8-Slot Line Card Chassis Enhanced router is redesigned to support 400G per slot.
  • The Cisco CRS 8-Slot Line Card Chassis Enhanced router has its own power and cooling subsystems.
  • A new power shelf with an upgraded 70 Amp circuit breaker has been introduced for the new Cisco CRS 8-Slot Line Card Chassis Enhanced router.
  • The Cisco CRS 8-Slot Line Card Chassis Enhanced router removes the zone circuit breaker and thus, eliminates the need to configure power-zoning.

Obtaining Documentation and Submitting a Service Request

For information on obtaining documentation, submitting a service request, and gathering additional information, see the monthly What’s New in Cisco Product Documentation , which also lists all new and revised Cisco technical documentation, at:

http://www.cisco.com/en/US/docs/general/whatsnew/whatsnew.html

Subscribe to the What’s New in Cisco Product Documentation as a Really Simple Syndication (RSS) feed and set content to be delivered directly to your desktop using a reader application. The RSS feeds are a free service and Cisco currently supports RSS version 2.0.

Chassis Unpacking Overview

This section contains the following topics:

Chassis Packaging

The Cisco CRS 8-Slot Line Card Chassis Enhanced router arrives packaged on several pallets (the number of pallets depends on the options you ordered) with each package containing a label that describes the contents. For complete details on the contents of your shipment, see the inventory and parts identification label on the crate as shown in Figure 1. The total number of pallets depend on the details of the options you ordered with each package containing a label that describes the contents.

Figure 1 Section of Chassis Inventory List on Outside of Chassis Shipping Box

 


Note This list is only a sample of what a Cisco CRS Series 8-Slot Line Card Chassis Enhanced router shipment contains. For complete details on the contents of each pallet, see the shipping and parts identification label on the pallet or shipping manifest.


Primary system pallet: Contains the chassis encased in a polyethylene bag and covered with a corrugated master shipper packing crate held together with plastic bands.

The chassis is shipped with the air filter already installed. The modular services card (MSC) and physical layer interface module (PLIM) slots are populated with blanks and impedance carriers. The switch fabric slot is shipped with a slot cover over it.

The primary system pallet also contains the fan tray and power distribution units (PDUs).


Note The modular configuration AC or DC power shelves are shipped separately.


  • Card pallet: Contains the route processors (RP) or performance route processor (PRP) cards , rectifier, fixed power entry module (PEM), modular power module (PM), switch fabric cards, the MSCs, and any PLIMs.
  • Primary card pallet: shipped only if the system is configured with 2-4 line cards and 2-4 PLIMs)
  • Card pallet: shipped only if the system is configured with 5-8 line cards and PLIMs)
  • Accessory kit:

One fan tray is not installed in the chassis but included in the accessory kit

Accessory and spare screws

Rack shelf spacers (2)

Pull handles (2)

The Cisco CRS 8-Slot Line Card Chassis Enhanced router is shipped in a double-wall carton on a standard shipping pallet. Always transport the chassis in its original packaging and make sure that the system is transported and stored in an upright position. If you plan to store system components before the installation, be sure to store the components carefully and in their original shipping containers to prevent accidental damage.

Key Chassis Specifications

A newly received Cisco CRS 8-Slot Line Card Chassis Enhanced router in its shipping carton and on a pallet has the following physical characteristics:

  • 418.3 lb. (189.7 kg) chassis with shipping crate and pallet
  • 330.8 lb. (138 kg) chassis with fans, PDUs, blanks, and impedance carriers (as shipped)
  • Pallet length: 48 in. (121.3 cm)
  • Pallet width: 37.12 in. (94.3 cm)
  • Pallet height: 10.5 in. (26.6 cm)
  • Shipping carton height: 50.87 in. (129.2 cm)

Caution Do not stack the Cisco CRS 8-Slot Line Card Chassis Enhanced router shipping cartons, because serious damage to the components can occur.

Safety Guidelines

Before you perform any procedure in this document, review the safety guidelines in this section to avoid injuring yourself or damaging the equipment.

The following guidelines are for your safety and to protect equipment. The guidelines do not include all hazards. Be alert.

  • Keep the work area clear and dust-free during and after installation. Do not allow dirt or debris to enter into any laser-based components.
  • Do not wear loose clothing, jewelry, or other items that could get caught in the router while working with MSCs, FPs, PLIMs, or their associated components.
  • Cisco equipment operates safely when used in accordance with its specifications and product-usage instructions.
  • Be sure to power down a fixed configuration PDU or modular configuration power shelf before removing it from the chassis.
  • Do not work alone if potentially hazardous conditions exist.

Verifying the Securing Location

Verifying the recommended space also ensures that you have enough space available to perform the initial installation of the chassis and its components.

Before moving the chassis into position, make sure that you have properly prepared the site so that there is sufficient room for installation and maintenance.

The floor plan for the Cisco CRS 8-Slot Line Card Chassis Enhanced router must include enough space to install the chassis in the equipment rack and allow sufficient airflow for the system. The floor plan must also provide enough room to access chassis components for maintenance (for example, to remove fan trays, power modules, cables, and air filters).

For chassis installation, make sure that enough room exists in front of the chassis to accommodate installation personnel and the lifting device used to hold the chassis in the rack while it is bolted to the rack.

Figure 2 shows the service area flooring in a lab from the top of the chassis.

Figure 2 Cisco Lab Service Area—Top View

 

For details on making your site ready for the chassis, see Cisco CRS Carrier Routing System 8-Slot Line Card Chassis Enhanced Router Site Planning Guide.

Preventing Electrostatic Discharge

Electrostatic discharge (ESD) damage, which can occur when electronic cards or components are improperly handled, results in complete or intermittent failures. We recommend to use an ESD-preventive strap whenever you handle network equipment or one of its components.

Following are guidelines for preventing ESD damage:

  • Always use an ESD-preventive wrist or ankle strap and ensure that it makes good skin contact. Connect the equipment end of the connection cord to an ESD connection socket on the router or to a bare metal surface on the chassis.
  • Handle a card by its ejector levers, when applicable, or the card's metal carrier only; avoid touching the board or connector pins.
  • Place a card removed from the chassis, component side up, on an antistatic surface or in a static-shielding bag. If you plan to return the component to the factory, immediately place it in a static-shielding bag.
  • Avoid contact between the card and clothing. The wrist strap protects the board only from ESD voltage on the body; ESD voltage on clothing can still cause damage.

Unpacking the Cisco CRS 8-Slot Line Card Chassis

This section describes how to unpack the 8-slot line card chassis.


Caution Use the complete Cisco Systems packaging for shipment of product or components. Failure to properly use Cisco packaging may result in damage or loss of the product.

The chassis is shipped on a pallet by itself and arrives inside a polyethylene bag enclosed in a corrugated box, held in place by plastic bands.

Prerequisites

Before performing this task, be sure to have sufficient room around the chassis pallet for unpacking.

Required Tools and Equipment

You need the following tools and parts:

  • Cutters to cut strapping (plastic bands)

Dimensions of the Cisco CRS 8-Slot Line Card Chassis Enhanced Router

The dimensions for the Cisco CRS 8-Slot Line Card Chassis Enhanced router are:

  • Chassis depth (including front grille and optional front cover): 40.5 in. (102.9 cm)
  • Chassis height: 38.5 in. (97.8 cm)
  • Chassis width: 17.5 in. (44.5 cm).

Front and Rear Clearances

The site requires the following front and rear clearances for chassis installation and maintenance access:

  • To install the chassis in the equipment rack: approximately 40 inches (101.6cm)
  • To service components and allow system airflow (both in front of and behind the chassis): 36 inches (91.4 cm)

Note Maintain at least 6 inches (15.2 cm) of clearance at both the inlet and exhaust openings on the chassis and on the power modules to allow sufficient airflow.


Steps

To unpack the Cisco CRS 8-Slot Line Card Chassis Enhanced router, follow these steps:


Step 1 Carefully move the pallet containing the Cisco CRS 8-Slot Line Card Chassis Enhanced router to the staging area where you plan on unpacking it.


Caution The Cisco CRS 8-Slot Line Card Chassis Enhanced router with pallet should be handled carefully to eliminate the risk of tipping over the package.

Step 2 Cut the plastic bands holding the chassis shipping box in place.

Figure 3 Chassis Shipping Box

 

Step 3 Remove the outer enclosure, which takes two people

Step 4 Remove the Fan Tray carton, screws and the remaining packing material (as shown in Figure 4). Carefully set them aside.

Step 5 Remove the plastic cover & Styrofoam.

Figure 4 Chassis In Original Packaging

 

Step 6 Using two people, lift the box straight up over the chassis as shown in Figure 5.

Figure 5 Example of How to Lift a Shipping Container

 

Step 7 Leave the chassis on the pallet until you are ready to move and install the chassis in a rack.


Tip Be sure to save the packaging in case you need to return any of the components.



 

What to Do Next

After performing this task, go to the “Removing the Chassis from the Pallet” section.

Removing the Chassis from the Pallet

This procedure describes how to remove the support brackets that secure the chassis to the pallet.

Required Tools and Equipment

You need the following tools to perform this task:

  • Phillips #1 screwdriver
  • 3/4-in. 6-point wrench
  • 10 mm socket wrench
  • 3/8-in. drive ratchet wrench

Steps


Note Do not remove the chassis support brackets until you are ready to move and install the chassis.


To remove the chassis from the pallet and then transfer the chassis to a moving device, follow these steps:


Step 1 Using the 10 mm socket wrench, remove the six panhead M5 x10-mm screws (three screws at the bottom of the bracket and three at the top) that connect the right-front support bracket to the chassis. (See Figure 6.)

Figure 6 Chassis Support Brackets

 


 

Step 2 Using the 3/4-inch socket wrench, remove the two 3/4-inch bolts that connect the right front support bracket to the pallet.

Step 3 Set the support bracket aside carefully.

Step 4 Repeat Step 1 through Step 3 for the remaining three support brackets.


 

What to Do Next

After you have removed the support brackets that secure the chassis to the pallet, go to the “Removing the Rear Vertical Mounting Brackets” section for instructions on removing the rear vertical mounting brackets from the chassis.

Removing the Rear Vertical Mounting Brackets

Remove the rear vertical mounting brackets temporarily because the chassis, with the rear vertical mounting brackets attached, cannot be installed into the rack from the front. The chassis must be positioned into the rack. Reattach them after the chassis has been positioned into the rack with the original mounting hardware.

Required Tools and Equipment

You need the following tools and parts to perform this task:

  • Phillips #1 screwdriver
  • 7-mm hex socket
  • 3/4-in. 6-point wrench
  • 10 mm socket wrench
  • 3/8-in. drive ratchet wrench
  • 1/4-in. drive ratchet wrench

To remove the rear vertical mounting bracket from the chassis, follow these steps:


Step 1 Use the Phillips #1 screwdriver to remove the seven inside screws on the left and right sides. Save these screws for reuse (refer to Use the 7-mm hex wrench to reattach the rear (MSC) side vertical mounting brackets to the rear of the chassis using the six screws removed earlier. (See Figure 17.)).

Step 2 Use the 7-mm hex socket to remove the outside screws (six for each bracket and one hidden screw) that hold the rear side chassis vertical mounting brackets (right side bracket and left side bracket) to the chassis. (See Figure 7.)

Figure 7 Chassis Mounting Hardware (Rear Chassis View)

 

1

Right side vertical mounting bracket screws

2

Left side vertical mounting bracket screws

Step 3 Use the 10 mm socket wrench to remove the four 10-mm chassis ground bolts on each side of the chassis.

Step 4 Remove the two vertical mounting brackets, and set them aside.


 

What to Do Next

After you have removed the rear vertical mounting brackets from the chassis, continue to the “Transferring the Chassis to a Mechanical Lifting Device” section.

Transferring the Chassis to a Mechanical Lifting Device

This section describes how to put the chassis on the lift and install the horizontal mounting brackets and then transfer the chassis to a lifting device. We recommend that at least two people perform this procedure.


Caution Exercise extreme caution during this procedure. The chassis is unstable when not secured to the pallet or rack. The chassis should always remain upright and should not be bumped or dropped.


Caution Because of the high chassis weight (with fans, PDUs, blanks, and impedance carriers as shipped), you should not attempt to move or lift it without a mechanical lifting device.


Step 1 Place the mechanical lifting device on the side of the chassis on the pallet as shown in Figure 8.

Figure 8 Aligning the Lifting Device In Front of the Chassis on the Pallet

 

Step 2 Prepare to use the mechanical lifting device by placing a piece of plywood or Masonite on the surface of the lift (to prevent scratching).

Step 3 With at least two people move the chassis carefully from the pallet onto the lifting device as shown in Figure 9.

Figure 9 How to Move the Chassis On To the Lifting Device

 


Note Other resources might be required to ensure a safe chassis transfer. We recommend using as many people as required to move the chassis at your site safely. Always follow safety precautions when moving a chassis.



Caution When moving or mounting the chassis, be careful not to apply pressure to the horizontal cable management trough on the front PLIM side of the chassis, or it may bend or break (see Figure 10).

Figure 10 shows the location of the cable management trough on the PLIM side of the chassis.

Figure 10 Cable Management Trough Location

 

 

1

Chassis front rack mount brackets

3

Front pull handle

2

Chassis rear rack mount brackets

4

Cable management trough


 

What to Do Next

After performing this task, move the chassis to its final location.

Moving the Cisco CRS 8-Slot Line Card Chassis Enhanced Router

This section describes the procedures required to move the Cisco CRS 8-Slot Line Card Chassis Enhanced router to its final location. This section contains the following topics:


Note The installation of a Cisco CRS 8-Slot Line Card Chassis Enhanced router may require space, floor loading, power, and cooling modifications to your facility. Site planning should have been performed well in advance of the scheduled delivery of your system. See the Cisco CRS Carrier Routing System 8-Slot Line Card Chassis Enhanced Router Site Planning Guide.


Moving Guidelines for the Cisco CRS 8-Slot Line Card Chassis Enhanced Router

We recommend that at least two people move the as-shipped chassis from the shipping dock to the installation site. Make sure that you have at least three people to transport the chassis up and down a ramp. We also recommend that you leave the as-shipped chassis attached to its pallet for moving. Follow these guidelines:

  • Chassis installation location must be identified.
  • Packaging should be removed while leaving the chassis firmly secured to the pallet.

Note To ensure that the chassis has proper access to the installation location, see Cisco CRS Carrier Routing System 8-Slot Line Card Chassis Enhanced Router Site Planning Guide.


  • Identify the type of suitable moving device that will be used to move the as-shipped chassis from the loading dock or staging area to the installation site.
  • Make certain all doorways and hallways are wide and tall enough for the moving the as-shipped chassis. The 8-slot chassis needs an aisle of approximately 60 inches in width.
  • Make sure that you have at least one person on each side of the chassis.
  • When transporting the as-shipped chassis on a ramp , follow these guidelines:

Make sure that you have at least three people to transport the chassis up and down a ramp. One person in the rear pushing, one person at the front pulling, and one steering the chassis.

Exercise extreme caution when moving chassis up an incline of any angle.


Caution If the route to the installation site has any ramps, use a moving device other than a scissor lift to move the chassis over the ramps, and then transfer the chassis onto a suitable lifting device such as a scissor lift for installation. Leave the blanks and impedance carriers in place in empty card slots while you move or install the chassis in the rack. The blanks and impedance carriers provide support to keep the chassis square during movement and installation.

Moving the Chassis to the Final Location

This section describes how to move the as-shipped Cisco CRS 8-Slot Line Card Chassis Enhanced router. The 8-slot chassis is shipped preinstalled with four vertical rack mounting rails for installing the chassis. For stability and support, leave the mounting brackets installed when you move the chassis.


Caution The chassis is shipped with blanks and impedance carriers installed or slot covers installed over all slots. Leave these in place to maintain chassis stiffness and integrity during moving.

To move the 8-slot chassis to its installation location, follow these steps:


Step 1 Make sure you have a suitable lifting device to move the Cisco CRS 8-Slot Line Card Chassis Enhanced router.

Step 2 Move the chassis to its installation location.


 

What to Do Next

After moving the chassis to the room or area where you will install it, begin the procedure to mount the chassis into the rack.

Preparing the Rack for Chassis Installation

Install the Cisco CRS 8-Slot Line Card Chassis Enhanced router into a four-post 19-in. standard rack with standard horizontal mounting rails.

For more detailed information about rack requirements for the Cisco CRS 8-Slot Line Card Chassis Enhanced router, see the Equipment Rack Specifications section in Chapter 3 of Cisco CRS Carrier Routing System 8-Slot Line Card Chassis Enhanced Router Site Planning Guide .

Before you move the chassis or mount the chassis into the rack, we recommend that you do the following:


Step 1 Place the rack where you plan to install the Cisco CRS 8-Slot Line Card Chassis Enhanced router.

Step 2 Secure the rack to the floor.

Warning The chassis should be mounted on a rack that is permanently affixed to the building. Statement 1049

To bolt the rack to the floor, a floor bolt kit (also called an anchor embedment kit ) is required. For information on bolting the rack to the floor, consult a company that specializes in floor mounting kits (such as Hilti; see Hilti.com for details). Make sure that floor mounting bolts are accessible, especially if annual retorquing of bolts is required.

Installing the Horizontal Mounting Rails

If you are installing a single chassis in a rack, the chassis must go in the middle or bottom portion of the rack or follow your company chassis mounting practices, as shown in Figure 11.

Figure 11 Single 8-slot Chassis Mounted In Rack

 

 

1

Equipment rack

3

Vertical mounting rails

2

Cisco CRS 8-slot chassis

4

Horizontal mounting brackets

If you are installing two chassis in a rack, install the upper chassis first (see Figure 13). To install the horizontal mounting rails, follow these steps:


Step 1 If you are using a rack that came shipped with Cisco horizontal mounting rails preinstalled, remove these rails to allow for installation of the rails at the height you require.

Step 2 Determine the height at which you want the rails located in the rack.


Note If you are not using the Cisco-provided four post rack, order the Install Kit (CRS-8-Install-Kit=). The horizontal mounting brackets are only shipped with the Install kit. Note that while the Install Kit also includes the rear pull handles, these pull handles are not used with the modular power supplies provided with the Cisco CRS 8-Slot Line Card Chassis Enhanced router.



Note Take great care to ensure that both horizontal mounting rails (see Figure 12) are perfectly level and at the same height in the rack.


Figure 12 Horizontal Mounting Rails

 

Step 3 If necessary, adjust vertical equipment rack rails to handle the depth of the horizontal mounting bracket (22 3/4 inches).

Step 4 Attach the horizontal rack mount bracket at the desired height. Make certain to tighten the vertical rail bolts after the horizontal rack rails are installed.

Step 5 Using the 12 Phillips screws—six screws for each rail (three screws in the front and three in the back)—attach the rails to the rack at the desired height.

Step 6 If you are mounting two chassis in a single rack, attach two additional horizontal mounting rails above the lower router (ensure your spacing leaves enough height for the second router). Figure 13 shows two Cisco CRS 8-Slot Line Card Chassis Enhanced routers mounted in one equipment rack.

Figure 13 Two 8-Slot Chassis Mounted In Rack

 

1

Equipment rack

3

Vertical mounting rails

2

Cisco CRS 8-slot chassis (upper and lower)

4

Horizontal mounting brackets

Step 7 Secure all bolts and screws. Once both sides are secured, you can transfer the chassis.


Note Place the upper rails at 42 inches (107 cm) above the lower rails to provide sufficient clearance for the chassis. Cisco recommends a minimum of 48 RU (rack units).



 

What to Do Next

After installing the horizontal mounting rails on the rack, prepare to mount the chassis in a rack.

Preparing to Mount the Chassis in a Rack

Before you mount the 8-slot chassis into a rack, it is critical that the installation site be prepared properly to handle the chassis weight, power requirements, cooling needs, and other requirements.

Because a fully-configured chassis weight can be up to 650 lb (294.84 kg), you should review the rack specifications from the manufacturer to determine whether the racks you have are appropriate to handle the weight of the chassis. See the “Equipment Rack Specifications” section in Chapter 3 of Cisco CRS Carrier Routing System 8-Slot Line Card Chassis Enhanced Router Site Planning Guide .


Caution To avoid tipping the chassis and possible injury when installing it, take care to properly position the chassis in the rack when you are mounting it.

To accommodate equipment racks with different mounting hole patterns, the chassis mounting brackets have groups of screw holes on either side. (See Figure 14.)

The mounting holes in the chassis mounting brackets are spaced so that one mounting hole in each hole group aligns with a corresponding hole in the equipment rack or the optional center-mount bracket. By using the corresponding mounting hole (in the same hole group) on the opposite side of the chassis, you can level the chassis in the rack. If the horizontal mounting brackets were used the chassis should be level.

Figure 14 Chassis Mounting Holes

 

To accommodate different site requirements, the chassis can be mounted in a rack with either the front (PLIM) side or rear (MSC) side facing out. We recommend that the chassis be mounted with the front side facing out as shown in Figure 14.


Caution When you are installing the chassis in a rack, leave the PLIM impedance carriers in place to provide the chassis with enough support to keep it square during the procedure.


Caution Because of the chassis size and weight, it is unsafe to lift the chassis without mechanical assistance.

Mounting the Chassis Into a Rack

This section describes how to mount the Cisco CRS 8-Slot Line Card Chassis Enhanced router into a standard 19-inch rack with the front (PLIM) side of the chassis facing out (in other words, by sliding the rear (MSC) side of the chassis into the rack first). Use only a four-post rack that matches the mounting specifications required for the chassis.

For more detailed information about rack types and preparations required for mounting the chassis at your site, see the information in Cisco CRS Carrier Routing System 8-Slot Line Card Chassis Enhanced Router Site Planning Guide .


Caution On the PLIM side, no components should be removed at any time unless it is installed in a rack and is to be replaced by a functioning PLIM.

Figure 15 shows the chassis mounting hardware ready for rack mounting.

Figure 15 Chassis Mounting Hardware (Front PLIM Side View) Ready for Rack Mounting

 

1

Two front chassis vertical mounting brackets

2

Front pull handle (preinstalled)

Prerequisites

Before performing this task, make sure that the rack is level and bolted to the floor.

Required Tools and Equipment

You need the following tools and parts to perform this task:

  • 7-mm hex wrench
  • Mechanical lifting device, such as a scissor lift or other suitable lifting device
  • Installation kit, shipped with the chassis, (contains horizontal mounting brackets and screws) (Cisco product number CRS-8-INSTALL-KIT=)

Steps

To mount the chassis on the rack with the front (PLIM) side facing out, follow these steps:


Step 1 With the chassis on the lift, align the chassis with the rack.

Step 2 Using your mechanical lift, raise the chassis to the height of the rack’s horizontal mounting rails.

As an example of a suitable lifting device, Figure 16 shows a scissor lift raising the chassis.


Note Take extra care when aligning the bottom of the chassis with the horizontal mounting rails.


Figure 16 Example—Using a Scissor Lift to Position the Chassis in the Rack

 

Step 3 Move the chassis. With at least two people stand in front of the chassis and carefully push the chassis into the rack.

Step 4 Move the lift aid away from the front of the chassis.

Step 5 Use the front pull handle to push carefully until the front vertical mounting brackets contact the rack mounting bracket with the vertical rack posts and someone in the rear guiding the chassis into the rack.

Step 6 Use the 7-mm hex wrench to reattach the rear (MSC) side vertical mounting brackets to the rear of the chassis using the six screws removed earlier. (See Figure 17.)

Step 7 Reinsert the seven (7) inside screws removed in Use the Phillips #1 screwdriver to remove the seven inside screws on the left and right sides. Save these screws for reuse (refer to “Step 6Use the 7-mm hex wrench to reattach the rear (MSC) side vertical mounting brackets to the rear of the chassis using the six screws removed earlier. (See Figure 17.)” task on page 29). (removing the rear vertical brackets).


Tip The vertical mounting brackets have a guide pin near the top of the bracket that aligns with an indentation in the chassis that allows you to easily orient the mounting brackets to the chassis.


Figure 17 Chassis Mounting Brackets (Rear MSC Side of Chassis)

 

1

Right side vertical mounting bracket screws

2

Left side vertical mounting bracket screws

Step 8 Insert and partially tighten the 48 screws —12 on each edge—to attach the chassis vertical mounting brackets to the rack vertical mounting brackets. (See Figure 18.)


Note To accommodate equipment racks with different mounting-hole patterns, the chassis vertical mounting brackets have groups of screw holes on either side. The mounting holes in these rails are spaced so that one hole in each hole group aligns with a hole in the equipment rack or the optional center-mount bracket. Use the corresponding mounting hole (in the same hole group) on the opposite side of the chassis to level the chassis in the rack.


Figure 18 Chassis Mounting Holes (Front PLIM Side Facing Out)

 

Step 9 Use the 7-mm hex wrench to fully tighten the screws.


 

What to Do Next

After performing this task, remove the front pull handle.


 

Removing the Front Pull Handle

This section describes how to remove the front pull handle. The pull handle provides additional handholds to aid you in moving, mounting, and unmounting the chassis and is installed on the chassis when it is shipped. (See Figure 19.)

Figure 19 Front Pull Handle

 

Prerequisites

Before performing this task, make sure that the chassis is installed and secured in the rack.

Required Tools and Equipment

You need the following tools to perform this task:

  • Phillips #1 screwdriver (for the six front screws)
  • 3/16 inch flat head screwdriver (for the four rear slotted screws)

Steps

To remove the front pull handle, follow these steps:


Step 1 Using the Phillips #1 screwdriver, remove all six front screws connecting the pull handle to the chassis.

Step 2 Using the 3/16 inch flat head screwdriver, fully loosen all four rear slotted screws connecting the pull handle to the chassis.

Step 3 Remove the pull handle from the front of the chassis and set it aside carefully.


 

What to Do Next

After performing this task, you need to unpack the remaining chassis components. See the next section and then go to the Cisco CRS Carrier Routing System 8-Slot Line Card Chassis Enhanced Router Installation Guide to locate the installation instructions for the individual components.

Unpacking Chassis Component Shipping Pallets

The remaining shipping boxes and pallets are now ready to be delivered from receiving/shipping dock to the final location of the chassis.

Steps

To unpack the pallets, follow these steps:


Step 1 If possible, move the pallets to the same location as the unpacked and secured chassis. If not possible, move the individual boxes containing the various components to the chassis location.


Note All components are packaged separately. Cards are attached and installed on a wooden board insert held in place by captive Phillips screws.


Step 2 Unpack all primary pallet parts from the packaging, and set the parts carefully aside for installation.


Note Take appropriate precautions for the sensitive optical components that are shipped with the chassis.


Step 3 Unpack all secondary pallet parts from packaging, and set the parts carefully aside for installation.


Note Do not unpack individual cards until you are ready to install the cards in the chassis.


Step 4 Unpack all power components from the packaging, and set the parts carefully aside on an electrostatic discharge (ESD)-immune surface for installation.

Step 5 Unpack all cosmetic parts from the packaging and set the parts carefully aside


 

Returning Product Components

Before preparing to return the product or product components, you must contact Cisco technical support and provide them with the details of your difficulty. Technical support needs to confirm your product or component failure before assigning an RMA number for return shipment. For additional information, see the “Obtaining Documentation and Submitting a Service Request” section.

To facilitate your conversation with technical support, locate and note the serial number of your chassis. The serial number label for the Cisco CRS 8-Slot Line Card Chassis Enhanced router is located on the front (PLIM) side between the upper PLIM card slots and cable management bracket. (See Figure 20.)

Figure 20 Chassis Serial Number Location

 

8-Slot LCC Enhanced Router Specifications

Table 2 lists specifications for the Cisco CRS 8-slot Line Card Chassis Enhanced Router.

 

Table 2 Cisco CRS 8-Slot Line Card Chassis Enhanced Router Specifications

Chassis Dimension
Height

38.5 in. (97.8 cm)

Width

17.5 in. (44.45 cm)

18.9 in. (48.0 cm) mounting rail flange, outside to outside

Depth

36.6 in. (93.0 cm) without exterior cosmetics

40.5 in. (102.9 cm) with full exterior cosmetics

Weight

330.8 lb (150.1 kg) shipping weight (chassis + inlet grill + 2 power shelves)

430.8 lb (195.4 kg) shipping weight with packaging

747.5 lb. (339.1 kg) fully loaded with line cards and full exterior cosmetics

32 lb (14.5 kg) empty modular power shelf

50 lb (22.7) fully loaded power shelf