Cisco ONS 15454 Hardware Installation Guide
Preparing to Install
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Table of Contents

Preparing to Install the ONS 15454 (ANSI and ETSI), ONS 15454 M2 and ONS 15454 M6 Shelf

2.1 Important Safety Recommendations

2.2 Required Tools and Equipment

2.2.1 Cisco Supplied Materials

2.2.2 User Supplied Materials

2.3 Ordering Solutions for ONS 15454 M2 and ONS 15454 M6

2.4 Card Slot Requirements

2.4.1 ONS 15454

2.4.2 ONS15454M2

2.4.3 ONS 15454 M6

2.4.4 Card Replacement

Preparing to Install the ONS 15454 (ANSI and ETSI), ONS 15454 M2 and ONS 15454 M6 Shelf

This chapter explains how to prepare for the ONS 15454 (ANSI and ETSI), ONS 15454 M2 and ONS 15454 M6 shelf install.

2.1 Important Safety Recommendations


Warning This warning symbol means danger. You are in a situation that could cause bodily injury. Before you work on any equipment, be aware of the hazards involved with electrical circuitry and be familiar with standard practices for preventing accidents. To see translations of the warnings that appear in this publication, refer to the Regulatory Compliance and Safety Information document for the appropriate Cisco chassis. Statement 274



Warning Installation of the equipment must comply with local and national electrical codes. Statement 1074



Warning This equipment must be installed and maintained by service personnel as defined by AS/NZS 3260. Incorrectly connecting this equipment to a general-purpose outlet could be hazardous. The telecommunications lines must be disconnected 1) before unplugging the main power connector or 2) while the housing is open, or both. Statement 1043



Warning This unit is intended for installation in restricted access areas. A restricted access area can be accessed only through the use of a special tool, lock and key, or other means of security. Statement 1017



Warning Ultimate disposal of this product should be handled according to all national laws and regulations. Statement 1040



Warning A readily accessible two-poled disconnect device must be incorporated in the fixed wiring. Statement 1022



Note The ONS 15454, ONS 15454 M2 and ONS 15454 M6 are suitable for mounting on concrete or other noncombustible surfaces only.



Note In this chapter, “shelf” refers to the steel enclosure that holds cards and connects power, and “node” refers to the entire hardware and software system.



Note Unless otherwise specified, ONS 15454, ONS 15454 M2 and ONS 15454 M6 refers to both ANSI and ETSI environments.



Note The ONS 15454 M6 is suitable for installation in network telecommunication facilities where the National Electric Code (NEC) applies.


2.2 Required Tools and Equipment

The following sections describe the tools and equipment you need to install and test the ONS 15454 (ANSI and ETSI), ONS 15454 M2 or the ONS 15454 M6 shelves.

2.2.1 Cisco Supplied Materials

The following table lists the materials that are required to install, and are shipped with the ONS 15454 (ANSI and ETSI), ONS 15454 M2 and the ONS 15454 M6 shelves (wrapped in plastic). The shipped quantity of each item is in parentheses.


Note To avoid damage during shipment, either a standard front door or a temporary front door is preinstalled in the Cisco ONS 15454 M6 shelf. If a front door is ordered, a standard front door is preinstalled. If a front door is not ordered, a temporary front door is preinstalled.


 

Table 2-1 Cisco Supplied Materials Required to Install

Cisco Supplied Material
ONS 15454
ONS 15454 M2
ONS 15454 M6

Backplane Cover

ANSI
Sheet metal backplane cover (installed) (1)

Brackets

ANSI

External (bottom) brackets for the fan-tray air filter

ETSI

Bottom brackets for the fan-tray air filter

ANSI
RJ LAN bracket (1)

ANSI
RJ LAN bracket (1)

Bracket Cover

ANSI

RJ LAN cable bracket cover (1)

ANSI

RJ LAN cable bracket cover (1)

Bumpers

 

Rubber bumpers (4)

 

Cables

ETSI

  • Cable assembly, Ethernet, RJ-45 (1)
  • Power cable (from fuse and alarm panel to MIC-A/P and MIC-C/T/P) (2)

Cable assembly, Ethernet, RJ-45 (1)

Cable assembly, Ethernet, RJ-45 (1)

Emery Cloth

Emery cloth (1)

Emery cloth (1)

ESD wrist strap

ANSI
ESD wrist strap with 1.8 m (6 ft) coil cable (1)

ETSI
ESD wrist strap (disposable) (1)

ESD wrist strap (disposable) (1)

ESD wrist strap (disposable) (1)

Grounding Lug

ETSI
Double-hole grounding lug for ground connection with a wire receptacle to accommodate the recommended 13.3 mm² (#6 AWG) multistrand copper wire (1)

  • Double-hole grounding lug for ground connection with a wire receptacle to accommodate the recommended 13.3 mm² (#6 AWG) multistrand copper wire (1).
  • Double-hole grounding lug for ground connection with a wire receptacle to accommodate the recommended 13.3 mm² (#6 AWG) multistrand copper wire angled at 45 degree (1)
  • Double-hole grounding lug for ground connection with a wire receptacle to accommodate the recommended 13.3 mm² (#6 AWG) multistrand copper wire (1)
  • Double-hole grounding lug for ground connection with a wire receptacle to accommodate the recommended 13.3 mm² (#6 AWG) multistrand copper wire angled at 45 degree (1)

Hex Key

ANSI
Pinned hex (Allen) key for front door (1)

ETSI

  • Pinned hex (Allen) key for front door (1)
  • Hex key 3-mm long arm (1)

Hex Tool

ANSI
T-handle #12-24 hex tool for set screws (1)

Lacing Twine

Lacing twine (1)

Lacing twine (1)

Lock Washers

M6 lock washers (8)

ANSI

M6 lock washers (8)

Mounting Brackets

ANSI
Spacer Mounting Brackets (2)

Power Lug

ANSI

Double-hole power lug for DC power connection with a wire receptacle to accommodate the recommended 8.4 mm² (#8 AWG) multistrand copper wire (1)

Screws

ANSI

  • #12-24 x 3/4 pan-head Phillips mounting screws (48-1004-XX, 48-1007-XX) (8)
  • #12 -24 x 3/4 socket set screws (48-1003-XX) (2)

ETSI

  • M4 x 8 mm pan-head Phillips screws (2)
  • M6 x 20 mm pan-head Phillips screws (8)

ANSI
#12-24 x 0.50 pan-head Phillips screws (8)

ETSI

M6.0 x 20 pan-head Phillips screws (8)

ANSI

#12-24 x 0.50 pan-head Phillips screws (8)

ETSI

M6.0 x 20 pan-head Phillips screws (8)

Spacers

ANSI
Spacers (50-1193-XX)
(4)

Standoff Kit

ANSI
Standoff kit (53-0795-XX):

Plastic fiber management guides (2)
Fan filter bracket screws (53-48-0003) (6)

Tie Wraps

ANSI
Tie Wraps (10)

ETSI
Tie wraps 0.125-inch (3.2 mm) W x 6.0-inch (152 mm) L (24)

Tie wraps (10)

Tie wraps (10)


Caution Only use the power cables that are designed to be used with the ONS 15454 (ANSI or ETSI), the ONS 15454 M2 or ONS 15454 M6. These are sold separately.

2.2.2 User Supplied Materials

The following materials, tools, and equipment are required but are not supplied with the ONS 15454 (ANSI and ETSI), ONS 15454 M2 and ONS 15454 M6.

Table 2-2 User Supplied Materials

User Supplied Material
ONS 15454
ONS 15454 M2
ONS 15454 M6

Bit error rate (BER) tester

ANSI

Bit error rate (BER) tester, DS-1 and DS-3

 

 

BNC insertion tool

ANSI

BNC insertion tool

 

 

Cables

ANSI

  • Power cable (from fuse and alarm panel to assembly), #10 AWG, copper conductors, 194 degrees Fahrenheit (90 degrees Celsius).
  • Ground cable #6 AWG stranded
  • Alarm cable pairs for all alarm connections, #22 or #24 AWG (0.51 mm² or 0.64 mm²), solid tinned.
  • 100-ohm shielded building integrated timing supply (BITS) clock cable pair #22 or #24 AWG (0.51 mm² or 0.64 mm²), twisted-pair T1-type
  • Shielded coaxial cable terminated with SMB or BNC connectors for DS-3 cards.
  • Shielded ABAM cable terminated with AMP Champ connectors or unterminated for DS1N-14 cards with #22 or #24 AWG (0.51 mm² or 0.64 mm²) ground wire (typically about two ft [61 cm] in length)
  • 6-pair #29 AWG double-shielded cable

ANSI

  • Power cable (from fuse and alarm panel to assembly), #12 AWG or larger, copper conductors, 194 degrees Fahrenheit (90 degrees Celsius).
  • Ground cable #6 AWG stranded
  • Alarm cable pairs for all alarm connections, #22 or #24 AWG (0.51 mm² or 0.64 mm²), solid tinned.
  • 100-ohm shielded building integrated timing supply (BITS) clock cable pair #22 or #24 AWG (0.51 mm² or 0.64 mm²), twisted-pair T1-type

ETSI

  • Copper ground cable 13.3-mm² (#6 AWG) stranded, specified for up to 90 degrees Celsius (194 degrees Fahrenheit)
  • Alarm cable pairs for all alarm connections, 0.51 mm² or 0.64 mm² (#22 or #24 AWG), solid-tinned

ANSI

  • Power cable (from fuse and alarm panel to assembly), #8 AWG or larger, copper conductors, 194 degrees Fahrenheit (90 degrees Celsius).
  • Ground cable #6 AWG stranded
  • Alarm cable pairs for all alarm connections, #22 or #24 AWG (0.51 mm² or 0.64 mm²), solid tinned.
  • 100-ohm shielded building integrated timing supply (BITS) clock cable pair #22 or #24 AWG (0.51 mm² or 0.64 mm²), twisted-pair T1-type

ETSI

  • Copper ground cable 13.3-mm² (#6 AWG) stranded, specified for up to 90 degrees Celsius (194 degrees Fahrenheit)
  • Alarm cable pairs for all alarm connections, 0.51 mm² or 0.64 mm² (#22 or #24 AWG), solid-tinned

 

ETSI

  • Copper ground cable 13.3-mm² (#6 AWG) stranded, specified for up to 90 degrees Celsius (194 degrees Fahrenheit)
  • Alarm cable pairs for all alarm connections, 0.51 mm² or 0.64 mm² (#22 or #24 AWG), solid-tinned
  • Coaxial cable terminated with 1.0/2.3 miniature coax connectors for FMEC cards
  • DB-37 cable
  • Shielded BITS clock coaxial cable terminated with 1.0/2.3 miniature coax connectors

 

 

Cleaning Cassette

CLETOP cleaning cassette

CLETOP cleaning cassette

CLETOP cleaning cassette

Connectors

ANSI

Listed pressure terminal connectors such as ring and fork types; connectors must be suitable for
#10 AWG copper conductors

ANSI

Listed pressure terminal connectors dual-hole lug for #8 AWG copper conductors

ANSI

Listed pressure terminal connectors dual-hole lug for #8 AWG copper conductors

Crimp tool

Crimping tool—This tool must be large enough to accommodate the girth of the grounding lug when you crimp the grounding cable into the lug

Crimping tool—This tool must be large enough to accommodate the girth of the grounding lug when you crimp the grounding cable into the lug

Crimping tool—This tool must be large enough to accommodate the girth of the grounding lug when you crimp the grounding cable into the lug

Fuse and Alarm panel

ANSI

Fuse panel

ETSI

Fuse and alarm panel

Fuse panel

ANSI

Fuse panel

ETSI

Fuse and alarm panel

Jumper

Single-mode SC fiber jumpers with UPC polish (55 dB or better) for optical (OC-N) cards

Single-mode SC fiber jumpers with UPC polish (55 dB or better) for optical (OC-N) cards

Single-mode SC fiber jumpers with UPC polish (55 dB or better) for optical (OC-N) cards

Labels

Labels

Labels

Labels

Power Meter

Optical power meter (for use with fiber optics only)

Optical power meter (for use with fiber optics only)

Optical power meter (for use with fiber optics only)

Rack

ANSI

  • 19-inch ANSI Standard (Telcordia GR-63-CORE) (482.6 mm) rack; total width 22 inches (558.8 mm)
  • 23-inch ANSI Standard (Telcordia GR-63-CORE) (584.2 mm) rack; total width 26 inches (660.4 mm)

ETSI

Equipment rack (ETSI rack, 2200 mm [86.6 inch] H x 600 mm [23.6 inch] Wx 300 mm
[11.8 inch] D)

ANSI

  • 19-inch ANSI Standard (Telcordia GR-63-CORE) (482.6 mm) rack; total width 22 inches (558.8 mm)
  • 23-inch ANSI Standard (Telcordia GR-63-CORE) (584.2 mm) rack; total width 26 inches (660.4 mm)

ETSI

Equipment rack (ETSI rack, 2200 mm [86.6 inch] H x 600 mm [23.6 inch] Wx 300 mm
[11.8 inch] D)

ANSI

  • 19-inch ANSI Standard (Telcordia GR-63-CORE) (482.6 mm) rack; total width 22 inches (558.8 mm)
  • 23-inch ANSI Standard (Telcordia GR-63-CORE) (584.2 mm) rack; total width 26 inches (660.4 mm)

ETSI

Equipment rack (ETSI rack, 2200 mm [86.6 inch] H x 600 mm [23.6 inch] Wx 300 mm
[11.8 inch] D)

Screw Driver

  • #2 Phillips Dynamometric screwdriver
  • Medium slot-head screwdriver
  • Small slot-head screwdriver
  • #2 Phillips Dynamometric screwdriver
  • Medium slot-head screwdriver
  • Small slot-head screw driver
  • #2 Phillips Dynamometric screwdriver
  • Medium slot-head screwdriver
  • Small slot-head screw driver

Tie wraps and/or lacing cord

ANSI

Tie wraps and/or lacing cord

ANSI

Tie wraps or lacing cord (or both)

ANSI

Tie wraps or lacing cord (or both)

Video fiber connector inspection instrument

ETSI

Video fiber connector inspection instrument

ETSI

Video fiber connector inspection instrument

ETSI

Video fiber connector inspection instrument

Voltmeter

Voltmeter

Voltmeter

Voltmeter

Wire Cutters

Wire cutters

Wire cutters

Wire cutters

Wire Strippers

Wire strippers

Wire strippers

Wire strippers

Wire Wrapper

Wire wrapper

Wire wrapper

Wire wrapper


Note Ring runs are not provided by Cisco and can hinder side-by-side shelf installation where space is limited.


2.3 Ordering Solutions for ONS 15454 M2 and ONS 15454 M6

Two ordering solutions for the ONS 15454 M2 shelf are offered. Select one of the solution:

  • Shelf that is preinstalled with all the ancillary units such as fan tray assembly and power module.
  • Shelf that is not preinstalled with the ancillary units but can be ordered separately.

Note In both the ordering solutions, the front door is preinstalled with the ONS 15454 M2 shelf.


Two ordering solutions for the Cisco ONS 15454 M6 shelf are offered. Select one of these solutions:

  • Shelf assembly that is preinstalled with all the ancillary units such as fan tray assembly, LCD unit, power module and ECU or ECU2.
  • Shelf assembly that is not preinstalled with the ancillary units but can be ordered separately.

2.4 Card Slot Requirements

The cards have electrical plugs at the back that plug into electrical connectors on the shelf backplane. When the ejectors are fully closed, the card plugs into the assembly backplane.

2.4.1 ONS 15454

Figure 2-1 shows card installation for an ONS 15454 ANSI shelf.

Figure 2-1 Installing Cards in the ONS 15454 ANSI

 

Figure 2-2 shows card installation in the ONS 15454 ETSI shelf.

Figure 2-2 Installing Cards in the ONS 15454 ETSI Shelf

 

The ONS 15454 shelf assemblies have 17 card slots numbered sequentially from left to right. Slots 7 and 11 are dedicated to TCC2/TCC2P/TCC3 cards. Slot 9 is reserved for the optional AIC-I card.


Caution Do not operate the ONS 15454 with a single TCC2/TCC2P/TCC3 card. Always operate the shelf assembly with one working and one protect card of the same type.

Shelf assembly slots have symbols indicating the type of cards that you can install in them. Each ONS 15454 card has a corresponding symbol. The symbol on the card must match the symbol on the slot.

Table 2-4 shows the slot and card symbol definitions.

 

Table 2-3 Slot and Card Symbols

Symbol Color/Shape
Definition

Orange/Circle

Slots 1 to 6 and 12 to 17. Only install cards with a circle symbol on the faceplate.

Blue/Triangle

Slots 5, 6, 12, and 13. Only install cards with circle or a triangle symbol on the faceplate.

Purple/Square

TCC2/TCC2P/TCC3 slot, Slots 7 and 11. Only install cards with a square symbol on the faceplate.

Green/Cross

Cross-connect (XC/XCVT/XC10G) slot, Slots 8 and 10. Only install ONS 15454 cards with a cross symbol on the faceplate.

Note Cross-connect cards are not required in DWDM applications. Install a FILLER card or blank card if not using Slots 8 and 10.

Red/P

Protection slot in 1:N protection schemes.

Red/Diamond

AIC/AIC-I slot, Slot 9. Only install cards with a diamond symbol on the faceplate.

Gold/Star

Slots 1 to 4 and 14 to 17. Only install cards with a star symbol on the faceplate.

Blue/Hexagon

(Only used with the 15454-SA-HD shelf assembly.) Slots 3 and 15. Only install ONS 15454 ANSI cards with a blue hexagon symbol on the faceplate.

2.4.2 ONS 15454 M2

The ONS 15454 M2 shelf assemblies have 3 card slots numbered sequentially from bottom to top. Slot 1 is reserved for control cards (TNC, TNCE, TSC, or TSCE). Slot 2 and Slot 3 are dedicated for common line cards.


Caution The ONS 15454 M2 shelf must be equipped with a TNC, TNCE, TSC, or TSCE card.

Shelf slots have symbols indicating the type of cards that you can install in them. Each ONS 15454 M2 card has a corresponding symbol. The symbol on the card must match the symbol on the slot.

Figure 2-3 Slot Symbols

 

Table 2-4 shows the slot and card symbol definitions.

 

Table 2-4 Slot and Card Symbols

Symbol Color/Shape
Definition

Purple/Square

Slot 1. TNC/TNCE/TSC/TSCE card slot. Only install the card with a square symbol on the faceplate.

Orange/Circle

Slots 2 and 3. Only install cards with a circle symbol on the faceplate.

Orange/Hollow Circle

Slots 2 to 3. New line cards with high speed back plane connectors.

Pink/Pentagon

Slots 2 and 3. New Uplink card.

2.4.3 ONS 15454 M6

The ONS 15454 M6 shelf assemblies have eight card slots numbered sequentially from bottom to top. Slots 1 and 8 are reserved for control cards (TNC, TNCE, TSC, or TSCE). Slots 2, 3, 4, 5, 6, and 7 are dedicated for common line cards.


Caution The ONS 15454 M6 system can work with a single control card (TNC, TNCE, TSC, or TSCE). The TNC, TNCE, TSC, and TSCE cards cannot operate in a shelf at the same time.

The shelf assembly slots have symbols indicating the type of cards that you can install in them. Each card has a corresponding symbol. The symbol on the card must match the symbol on the slot.

Figure 2-4 Slot Symbols

 

Table 2-4 shows the slot and card symbol definitions.

 

Table 2-5 Slot and Card Symbols

Symbol Color/Shape
Definition

Purple/Square

Slots 1 and 8. TNC/TNCE/TSC/TSCE card slot. Install cards only with a square symbol on the faceplate.

Orange/Circle

Slots 2 to 7. Install cards only with a circle symbol on the faceplate.

Orange/Hollow Circle

Slots 2 to 7. New line cards with high-speed backplane connectors.

Pink/Pentagon

Slots 4 and 5. New Uplink card.


Note When the ONS 15454 M6 shelf is powered at –60 VDC (nominal), only TNC, OPT-AMP-C, OPT-AMP-17-C, OPT-EDFA-17, OPT-EDFA-24, and 15454-M6-ECU-60 can be installed. For more information about ONS 15454 M6 DC power options, see “DC Power Module” section.


2.4.4 Card Replacement

To replace a card with another card of the same type, you do not need to make any changes to the database; remove the old card and replace it with a new card. To replace a card with a card of a different type, physically remove the card and replace it with the new card, then delete the original card from CTC. For specifics, refer to the “Maintain the Node” chapter in the Cisco ONS 15454 DWDM Configuration Guide .


Caution Removing any active card from the shelf can result in traffic interruption. Use caution when replacing cards and verify that only inactive or standby cards are being replaced. If the active card needs to be replaced, switch it to standby prior to removing the card from the node. For traffic switching procedures, refer to the Cisco ONS 15454 DWDM Configuration Guide.


Note An improper removal (IMPROPRMVL) alarm is raised whenever a card pull (reseat) is performed, unless the card is deleted in CTC first. The alarm clears after the card replacement is complete.


NTP-G305 Unpack and Inspect the ONS 15454, ONS 15454 M2, and ONS 15454 M6 Shelves

 

Purpose

This procedure explains how to unpack the ONS 15454, ONS 15454 M2, and ONS 15454 M6 shelves and verify their contents.

Tools/Equipment

Pinned hex (Allen) key for front door (ONS 15454 only)

Prerequisite Procedures

None

Required/As Needed

Required

Onsite/Remote

Onsite

Security Level

None


Step 1 Complete the G676 Unpack and Verify the ONS 15454, ONS 15454 M2, and ONS 15454 M6 Shelves.

Step 2 Complete the G677 Inspect the ONS 15454, ONS 15454 M2, and ONS 15454 M6 Shelves.

Step 3 Continue with the G305 Unpack and Inspect the ONS 15454, ONS 15454 M2, and ONS 15454 M6 Shelves.

Stop. You have completed this procedure.


 

DLP-G676 Unpack and Verify the ONS 15454, ONS 15454 M2, and ONS 15454 M6 Shelves

 

Purpose

This task removes the shelves from the package.

Tools/Equipment

None

Prerequisite Procedures

None

Required/As Needed

Required

Onsite/Remote

Onsite

Security Level

None


Step 1 When you receive the ONS 15454, ONS 15454 M2, or ONS 15454 M6 system equipment at the installation site, open the top of the box. The Cisco Systems logo designates the top of the box.

Step 2 Remove the foam inserts from the box. The box contains the ONS 15454 shelf (wrapped in plastic) and a smaller box of items needed for installation.

Step 3 To remove the shelf, grasp both rings of the shelf removal strap and slowly lift the shelf out of the box.

Step 4 Open the smaller box of installation materials, and verify that you have all items listed in the “Required Tools and Equipment” section.


Note If the shelf and ancillary units are ordered separately, then the power modules, LCD module, ECU or ECU2 module, fan-tray assembly, and mounting brackets are shipped separately.


Step 5 Return to your originating procedure (NTP).


 

DLP-G677 Inspect the ONS 15454, ONS 15454 M2, and ONS 15454 M6 Shelves

 

Purpose

This task verifies that all parts of the shelf are in good condition.

Tools/Equipment

Pinned hex (Allen) key for front door

Prerequisite Procedures

G676 Unpack and Verify the ONS 15454, ONS 15454 M2, and ONS 15454 M6 Shelves

Required/As Needed

Required

Onsite/Remote

Onsite

Security Level

None


Step 1 Open the shelf using the pinned hex key. For more information, see the G9 Open the Front Cabinet Compartment (Door).

Step 2 Verify the following:

    • The pins are not bent or broken.
    • The frame is not bent.

Step 3 If the pins are bent or broken, or the frame is bent, call your Cisco sales engineer for a replacement.

Step 4 (ONS 15454 only) Close the front door before installing.

Step 5 Return to your originating procedure (NTP).